Home made CAI
COST:
aluminium:$20
Rivet Gun+Rivets:$10
18" Brake sheet metal bender: $40.
Patience....

Have yet to make a good seal for it...Ill work on it.
Are you going to make a tray where the filter sits so you can bolt it in that way?
I know its in there tight but I probably would just in case.
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Sure, T-304 Stainless is nice, (I'll say I'm a big fan. I'm not a chrome person. I find stainless far superior and nicer looking as well.) but the weight difference is always helpful as well. Sure, it won't be extravagantly lighter, but it'll be lighter none the less. Once you perfect the seal, it'll be great.
Easy enough for the novice to make, easy enough for a weight freak to accept.
I will say, once you get it perfect to do some dyno testing with it. Or, if you have a friend with one, test it out now and later as you enhance it.
I think I may just run to Lowe's tomorrow to try it out.
Now, I'll ask just as to other ways to design it... Would there be any issues with the rivets disrupting the flow of the air? I'm sure if it is, it's miniscule.
Perhaps epoxy will work as well?
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Also I used a brake i got from harbor freight, its only 18 inches wide..which is why it was $40
Also I used a brake i got from harbor freight, its only 18 inches wide..which is why it was $40
for cold air ducting. Not when it's up against the radiator.
Aluminum will reflect heat better and have less thermal
mass.
If I were working from scratch I'd skip metal entirely,
get some 1/8" ABS sheet and "L" extrusions and some
Weldon #16 cement and go to town. You can also
thermo-form it with a heat gun if need be.
For cooling you don't want the thermostat, it does
nothing when you need it most. You want to clean
the radiator and condenser, upgrade to a LT1 or
aftermarket rad (LT1 rad, new, I got off eBay for
less than thermostat retail) and run the fans more
aggressively.
I won't be using that material again, but good idea though.
When you meant seal, are you going to block off the front of the airbox too?
i just wanted to seal it at the bottom and around the shroud with like...duct tape.
thick a core which equals fin surface area. Only hassle is
plugging a couple of unused coolant nipples.
There are, I've heard, two versions of LT1 rad, one being
no different in thickness than the LS1. But the one I got
has the chubby core. Tell the parts selector it's for one
of the earlier LT1 years and you should be fine.
for cold air ducting. Not when it's up against the radiator.
Aluminum will reflect heat better and have less thermal
mass.
If I were working from scratch I'd skip metal entirely,
get some 1/8" ABS sheet and "L" extrusions and some
Weldon #16 cement and go to town. You can also
thermo-form it with a heat gun if need be.
For cooling you don't want the thermostat, it does
nothing when you need it most. You want to clean
the radiator and condenser, upgrade to a LT1 or
aftermarket rad (LT1 rad, new, I got off eBay for
less than thermostat retail) and run the fans more
aggressively.
Either way it shouldn't matter what material it's made of as long as the fans are on or you are moving.
I've been on the fence between ordering the Chris1313 kit and just designing and building one myself. This maybe the motivation I needed to get off my *** and get one built....after I'm done remodeling my master bathroom of course

Nice build man, looks solid!


