Generation III External Engine LS1 | LS6 | Bolt-Ons | Intakes | Exhaust | Ignition | Accessories
Sponsored by:
Sponsored by:

Pulling intake

Thread Tools
 
Search this Thread
 
Old Nov 11, 2013 | 03:14 PM
  #1  
tes1982's Avatar
Thread Starter
Teching In
 
Joined: Mar 2012
Posts: 15
Likes: 0
Default Pulling intake

So im gonna be pulling my intake within the next week to change my opsu and was wondering if there is anything else I should just go ahead and change or check while ive got the intake off? 150xxx mile ls1 stock intake. Thanks,T.S.
Reply
Old Nov 11, 2013 | 04:56 PM
  #2  
jsteele90's Avatar
11 Second Club
iTrader: (13)
 
Joined: Mar 2007
Posts: 2,870
Likes: 2
From: delaware
Default

i would change intake manifold gaskets. If you still have the stock pcv system give it a good once over to check for dryrot, or leaks. Check your knock sensors and harness for corrosion.
Reply
Old Nov 11, 2013 | 07:03 PM
  #3  
98ws6blk's Avatar
TECH Apprentice
15 Year Member
 
Joined: Jul 2010
Posts: 363
Likes: 1
From: Huntsville, AL
Default

Be careful around the oil pressure sender in the back of the block or you'll be changing it whether you want to or not. lol
Reply
Old Nov 11, 2013 | 10:22 PM
  #4  
97camaro383's Avatar
12 Second Club
10 Year Member
iTrader: (31)
 
Joined: Oct 2010
Posts: 589
Likes: 0
From: Kansas City, MO
Default

Pick up a OPSU socket (10 bucks) from a parts store, I put it over my sensor to give it extra protection while I took intake off and put it back on. I left it over the sensor until I was completely done, then took it off and plugged in the clip. It saved me from breaking it after I just replaced it.
Reply
Old Nov 12, 2013 | 12:54 AM
  #5  
99Bluz28's Avatar
TECH Senior Member
iTrader: (35)
 
Joined: Nov 2007
Posts: 9,705
Likes: 11
From: C. V., Kalifornia
Default

When you pull your intake I'd clean the inside intake manifold and the runners on the head if there's anymore than a very light amount of oil build-up in either one. I'd also check the rubber Y on the pcv tube assembly, they're prone to dry rot and leak.
Reply
Old Nov 12, 2013 | 03:39 AM
  #6  
tes1982's Avatar
Thread Starter
Teching In
 
Joined: Mar 2012
Posts: 15
Likes: 0
Default

Il definitely try the opsu socket to cover it till its all put back together ive read they are easy to break. I will probably just order the pcv valve and hose and look into the knock sensor manifold gaskets are in the mail.
Reply
Old Nov 12, 2013 | 10:04 AM
  #7  
themealonwheels's Avatar
TECH Fanatic
10 Year Member
Liked
Loved
Community Favorite
iTrader: (20)
 
Joined: Jan 2011
Posts: 1,921
Likes: 80
From: North Houston
Default

Inspect your knock sensors for rust and the harness wiring for issues. Replace the knock sensor harness and harness if necessary, then rtv the caps for the knock sensors to avoid rust in the future.

well, looks like someone already mentioned it and you have a harness coming. Rtv upon install.
Reply
Old Nov 13, 2013 | 04:59 AM
  #8  
lastcall190's Avatar
TECH Addict
iTrader: (36)
 
Joined: May 2004
Posts: 2,656
Likes: 4
From: NJ
Default

Quick tip for holding up the back bolts that don't come all the way out, clothespins. Takes no tension to compress but has enough to hold the bolts up. Good luck, it's not bad.

-J
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-1

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-2

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-3

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-4

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
story-5

Awesome K5 Blazer Restomod Comes With C7 Corvette Power

 Verdad Gallardo
story-6

10 Camaros You Should Never Buy

 
story-7

10 LS Engine Myths That Refuse to Die

 Verdad Gallardo
story-8

Five Reasons the Camaro Was the Most Pivotal Player in the Pony Car Wars 2.0

 Brett Foote
story-9

10 Reasons the LS7 Is GM's Most Extreme Naturally Aspirated V8 Engine Ever

 Verdad Gallardo
Old Nov 13, 2013 | 06:54 AM
  #9  
slt200mph's Avatar
TECH Senior Member
20 Year Member
iTrader: (42)
 
Joined: Jul 2003
Posts: 7,067
Likes: 9
From: HOT'LANA, GAWJA
Default

Rubber bands will work too ....2 rubber bands will take care of the 4 rear intake bolts. Lift the bolts up and then hook the rubber bands around them. Then you can lift the intake up and move it forward. When you remove the intake manifold lift it STRAIGHT UP BEFORE you move it forward. If you tilt the front of the intake up the rear of the intake will break off your oil pressure sending unit at the base. It is a plastic POS and very EZ to break.
Reply
Old Nov 13, 2013 | 07:15 AM
  #10  
SS SLP2's Avatar
11 Second Club
iTrader: (8)
 
Joined: Jan 2002
Posts: 1,782
Likes: 0
From: SILSBEE TX
Default

Why would you pull ihe intake to change OPSU ( oil pressure sending unit )?
if that is the only reason just buy a special socket ( 15-18.00) designed to remove and install opsu, and be finished before you even get out the tool to remove the intake.
just my .02'

Johnny
Reply
Old Nov 13, 2013 | 08:30 AM
  #11  
slt200mph's Avatar
TECH Senior Member
20 Year Member
iTrader: (42)
 
Joined: Jul 2003
Posts: 7,067
Likes: 9
From: HOT'LANA, GAWJA
Default

That is true. About ten years ago I was swapping a LS6 intake onto my LS1 and broke off the OPSU at the base. I ordered a new one and when it came in I installed it without removing the intake manifold. It is tight back there but it can be done.
Reply
Old Nov 13, 2013 | 08:37 AM
  #12  
demonspeed's Avatar
It's not mine! woo hoo!
20 Year Member
Photogenic
Photoriffic
iTrader: (7)
 
Joined: Jun 2003
Posts: 7,128
Likes: 5
From: Pittsburgh, PA
Default

I'll also agree with everyone mentioning replacing the intake manifold gaskets and giving it (and the heads) a nice, deep clean.

I'd also skip "fixing" anything with the stock PCV system and just do the '04 LS6 PCV conversion. For less than $100, you'll clean up the engine bay and have less oil consumption.
Reply
Old Nov 13, 2013 | 09:55 AM
  #13  
mjs1012's Avatar
TECH Addict
15 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (36)
 
Joined: Mar 2011
Posts: 2,688
Likes: 19
From: Stratford, CT
Default

The best way ive gone about making sure not to break the opsu is to pull that vacuum hose around the back to the pass. side of the engine bay. I use clothes pins to hold the back bolts up and it works for me. If the knock sensors and harness are good, Id put rvt around them to seal them good.
Reply
Old Nov 13, 2013 | 05:20 PM
  #14  
AmarilloWS6's Avatar
TECH Enthusiast
iTrader: (3)
 
Joined: Aug 2011
Posts: 520
Likes: 0
From: Van Buren AR
Default

Originally Posted by demonspeed
I'll also agree with everyone mentioning replacing the intake manifold gaskets and giving it (and the heads) a nice, deep clean.

I'd also skip "fixing" anything with the stock PCV system and just do the '04 LS6 PCV conversion. For less than $100, you'll clean up the engine bay and have less oil consumption.
^THIS! Looks cleaner, gets rid of tons of clutter (and those cheap, crappy lines that get soggy and disintegrate eventually causing vacuum leaks and oil mist being spewed everywhere) and is much more efficient than the LS1 PCV system.


This is before the LS6 PCV, notice the thick line running down the passenger side head?

This is after, no clutter and more efficient!
Reply
Old Nov 13, 2013 | 08:44 PM
  #15  
Majestic9C1's Avatar
TECH Fanatic
10 Year Member
Liked
iTrader: (19)
 
Joined: Jun 2013
Posts: 1,667
Likes: 22
From: Cincinnati, OH
Default

Just did the LS6 Pcv swap this afternoon. Was time consuming but it was well worth it. The old Pcv hoses were all clogged up and gross.

Word to the wise. Take off those stupid brackets on the drivers side fuel rail and the bracket on the back of the drivers valve cover and toss them in a drawer. Makes getting to the manifold bolts much easier
Reply
Old Nov 13, 2013 | 09:30 PM
  #16  
slt200mph's Avatar
TECH Senior Member
20 Year Member
iTrader: (42)
 
Joined: Jul 2003
Posts: 7,067
Likes: 9
From: HOT'LANA, GAWJA
Default





It turned out pretty clean this way. After 7 years and 200,000 miles with no problems
Reply




All times are GMT -5. The time now is 03:10 AM.

story-0
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-1
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-2
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-3
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-4
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE
story-5
Awesome K5 Blazer Restomod Comes With C7 Corvette Power

Slideshow: A heavily reworked 1972 K5 Blazer swaps its off-road roots for a low-slung street-focused build with modern V8 power.

By Verdad Gallardo | 2026-03-09 18:08:45


VIEW MORE
story-6
10 Camaros You Should Never Buy

Slideshow: There are thousands of used Camaros on the market but we think you should avoid these 10

By | 2026-02-17 17:09:30


VIEW MORE
story-7
10 LS Engine Myths That Refuse to Die

Slideshows: Which one of these myths do you believe?

By Verdad Gallardo | 2026-01-28 18:10:11


VIEW MORE
story-8
Five Reasons the Camaro Was the Most Pivotal Player in the Pony Car Wars 2.0

The world was a better place when it was still around.

By Brett Foote | 2026-01-23 09:20:37


VIEW MORE
story-9
10 Reasons the LS7 Is GM's Most Extreme Naturally Aspirated V8 Engine Ever

Slideshow: The 7.0-liter LS7 was designed for absolute cutting-edge performance.

By Verdad Gallardo | 2026-01-07 18:36:00


VIEW MORE