rip out the egr or not
Thanks
Reasons to remove the EGR:
Cheaper headers
More HP (not much, but exhaust in your intake can't be good)
Less crap under your hood
The HPtuner software is about $500 I think. Its not worth it unless you plan to use the software for other things too. If you don't have to pass emissions and don't care about the warning light, you could just rip the EGR out and be done with it.
Cheaper headers
More HP (not much, but exhaust in your intake can't be good)
Less crap under your hood
The aim of EGR is to intorduce an inert gas which reduces PEAK combustion temps and thus reduces NOX emissions.
At WOT (Wide open throttle) EGR does NOT activate so you will not yield power what so ever.
If you plan on getting cats then IMO it's probably worth keeping EGR as without it you will still run the risk of failing a sniffer test due to the fact that CATS to not address NOX emissions in the exhaust gas.
If you plan on an ORY then you might as well ditch the EGR as it will offer no real gain.
Also, what is the horsepower difference between cats and non cats? I might just get cats in case I move to a state that test for emissions. What do you think?
Thanks
Simple answer = 10bhp +- 5bhp
More complex anser=
David Vizard tells us we need 2.2cfm of exhaust flow for every 1bhp. So a 500bhp engine would require 1100cfm of flow for zero restriction. Half the number for each bank of cylinders, so each cat needs to flow a minimum of 550cfm to be zero restriction on a 500bhp engine.
Most cats do not flow this well.
However Random Technolgy Metal Matrix cats flow at about 598cfm so will be good for zero loss on a 550bhp (flywheel) motor. But these cats are expensive. Magnaflow Carsound cats (used in TSP's catted Y) are a lot cheaper and flow in the 430-450cfm range. So they will be slightly restrictive on a 500bhp motor.
However if you don't think you will have that much bhp then it's not much of an issue.
Also a slight restriction isn't going to make a massive difference. Personally I feel that the Carsound cats are fine on most cammed LS1's (~400rwhp) without any real loss of power, probably 5-15rwhp at most but more than likely towards the lower end of the scale.
If you plan on FI and ~500rwhp+ then Metal Matrix ones like the Random Technology 7000 Series are the way to go.
Thanks
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Anyhow a small restriction really isn't going to make any real odds.
Think about when you add a catback to a stock car, it doesn't really improve HP, maybe 5bhp at most. Even replacing the Y pipe with an ORY (stock manifolds) won't really make much odds. The biggest gains with the exhaust are with LT's but that's due to scavenging mostly and not flow so it's a whole nother ball game.
I really doubt good cats like the Carsound ones will sap any more than 15-20rwhp on a 500bhp motor. But at that level of performance can you live with that sort of reduction to remian emissions legal?
I know I can as running an ORY in the UK is not an option, the same as most people in CA.
Many people running FI and cats thru a 3" catback have acheived 600+rwhp without any issues.





