Generation III External Engine LS1 | LS6 | Bolt-Ons | Intakes | Exhaust | Ignition | Accessories
Sponsored by:
Sponsored by:

I am so screwed! anyone??

Thread Tools
 
Search this Thread
 
Old Jul 22, 2006 | 05:41 PM
  #1  
bigti99a's Avatar
Thread Starter
TECH Fanatic
iTrader: (16)
 
Joined: Apr 2005
Posts: 1,412
Likes: 0
From: baltimore, MD
Exclamation I am so screwed! anyone??

so i am going through the UD pulley install and cut cut to it the fukin threads in the crank are now f'd. i got the bolt out but now i have no good options. can i tap it? and i cant seem to find a tap big enough. any help on this bnesides breaking the whole **** down and doing a rebuild i am not ready for!
help help help. i am in MD in the baltimore area.
Reply
Old Jul 22, 2006 | 05:46 PM
  #2  
Krab's Avatar
TECH Addict
iTrader: (28)
 
Joined: Sep 2002
Posts: 2,170
Likes: 1
From: Central Texas
Default

Not really sure if you pulled the threads out of the crank, or just cross threaded the bolt. If you pulled the threads, click on the link below. Check post #4 for the heli coil size you're going to need.

https://ls1tech.com/forums/showthrea...eli+coil+crank
Reply
Old Jul 22, 2006 | 05:56 PM
  #3  
bigti99a's Avatar
Thread Starter
TECH Fanatic
iTrader: (16)
 
Joined: Apr 2005
Posts: 1,412
Likes: 0
From: baltimore, MD
Default

i got the bolt out and like 3 rows are screwed up pretty bad on it.
Reply
Old Jul 22, 2006 | 06:01 PM
  #4  
bigti99a's Avatar
Thread Starter
TECH Fanatic
iTrader: (16)
 
Joined: Apr 2005
Posts: 1,412
Likes: 0
From: baltimore, MD
Default

a helicoil would require me drilling that right??? i dont really think thats a good idea. would prefer another way. anyone think running a 16mm tap through it?
Reply
Old Jul 22, 2006 | 06:03 PM
  #5  
nikon1999's Avatar
10 Second Club
20 Year Member
Photogenic
Photoriffic
Shutterbug
iTrader: (22)
 
Joined: Jul 2003
Posts: 1,290
Likes: 14
From: Wellesley, MA
Default

typically when that happens i believe people get a slightly longer than stock bolt to go in a tad farther, and key the crank/pulley so you know it is secure.
Reply
Old Jul 22, 2006 | 06:15 PM
  #6  
bigti99a's Avatar
Thread Starter
TECH Fanatic
iTrader: (16)
 
Joined: Apr 2005
Posts: 1,412
Likes: 0
From: baltimore, MD
Default

well right now the crank pulley is not on all the way so i guess i would need a shorter bolt to snug it up all the way then do the key thing?
Reply
Old Jul 22, 2006 | 06:22 PM
  #7  
Krab's Avatar
TECH Addict
iTrader: (28)
 
Joined: Sep 2002
Posts: 2,170
Likes: 1
From: Central Texas
Default

You could also get your stock old bolt, grind down two sides, and use that to chase the threads. This could clean up the threads that and hopefully that will fix the problem.
Reply
Old Jul 22, 2006 | 06:40 PM
  #8  
bigti99a's Avatar
Thread Starter
TECH Fanatic
iTrader: (16)
 
Joined: Apr 2005
Posts: 1,412
Likes: 0
From: baltimore, MD
Default

i think i am just going to look for a 16mmx2.0 tap. anyone know where to find such a beast. i dont expect to have and machine shops open on a sat night or sunday. and is that the right size? i read of a tap that expands once in the hole, then you back it out. what would i ask for if i was looking for that type?
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-1

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-2

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-3

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-4

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-5

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-6

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-7

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-8

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-9

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
Old Jul 22, 2006 | 06:54 PM
  #9  
spy2520's Avatar
12 Second Club
20 Year Member
iTrader: (3)
 
Joined: Feb 2005
Posts: 3,513
Likes: 1
From: Waldorf, MD
Default

i believe you are supposed to use al onger bolt to pull the pulley close enough to get the regular bolt to catch all the threads without ripping them out...never heard anyone mention a shorter bolt...
Reply
Old Jul 22, 2006 | 07:03 PM
  #10  
bigti99a's Avatar
Thread Starter
TECH Fanatic
iTrader: (16)
 
Joined: Apr 2005
Posts: 1,412
Likes: 0
From: baltimore, MD
Default

yeah did the longer bolt thing, got it on far enough to do what i read which was crank the stocker on upwards to 200lbs than follow it with a new bolt at like 37lbs. we got the **** going with the original bolt and got to 200lbs but the pulley wasnt all the way on. took a lot of careful backing out and looked at the bolt ant 3 rows af threads are chewed up. so i am uber pissed. and thats where i am haulted right now. open to any adivce you guys have. rather not drill or do big fab work. just praying some angel says hey i got a tap and i'm 10min away.
Reply
Old Jul 23, 2006 | 03:28 AM
  #11  
mmmchickenboy's Avatar
On The Tree
 
Joined: Mar 2005
Posts: 146
Likes: 0
Default

Originally Posted by bigti99a
i think i am just going to look for a 16mmx2.0 tap.

you could try any tap with a 2.0mm pitch. just grab it and rotate it over the messed up threads. make sure the tap is far enough in that you can line up the tap with the good threads.

i have used this technique on crankshaft threads before. it takes time and patience, but it will eventually work.

keep this in mind: your situation might seem bad now, but if you're not careful, it can get A LOT WORSE, in a very short period of time. just take your time and keep a clear head. if you get that 16mm tap don't go running it in there right away with a lot of force, be gentle. same thing with the bolt. also, a new bolt is a good place to start.
Reply
Old Jul 26, 2006 | 09:46 AM
  #12  
bigti99a's Avatar
Thread Starter
TECH Fanatic
iTrader: (16)
 
Joined: Apr 2005
Posts: 1,412
Likes: 0
From: baltimore, MD
Default

i got everything straightened out last night. borrowed a tap for kunkel machine in the neighborhood and everything went smooth. pulled the pulley back off, tapped it, cleaned it, heated the pulley up a little on the snout, she slid on like budda. drove it around a good bit and didnt seem to show any issues at all. damn what a freakin relief!
Reply




All times are GMT -5. The time now is 12:25 AM.

story-0
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-1
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-2
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-3
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-4
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-5
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-6
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-7
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-8
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-9
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE