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Stripped crank threads, failed Helicoil

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Old Aug 28, 2011 | 07:00 PM
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Default Stripped crank threads, failed Helicoil

I bought a used engine and its got issues, the crank bolt had washers stacked on it and the bolt was not a GM one. A failed helicoil attempt has it messed up.

Has anyone seen the end of the crank snout threaded? This crank has threads all the way to the end. They appear to be 18mmx? Anyone know the size of the tap and thread pitch?

Down inside the hole it appears to step down into the 16mmx2 factory threads(that are now gone).

If I can find out what threads the snout is I will drill and tap them all the way in and put that size bolt in it. Or just find that bolt size, the 18mm and use it for the balancer as its twice the number of threads than the factory just not quite as deep.

Any info on this or my thinking?
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Old Aug 28, 2011 | 07:13 PM
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I'd have it filled then re-tapped. GL with it man!
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Old Aug 29, 2011 | 11:36 AM
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Originally Posted by RONIN LSX
I'd have it filled then re-tapped. GL with it man!
Fill it?


What I want to know is can I drill and tap the crank snout 18mm all the way to the bottom and put a bolt in it? It's already done this way except for the last 1.5 inches.
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Old Aug 29, 2011 | 11:40 AM
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Originally Posted by FASTFATBOY
Fill it?


What I want to know is can I drill and tap the crank snout 18mm all the way to the bottom and put a bolt in it? It's already done this way except for the last 1.5 inches.
Oh sorry man, I misread. Yeah I see no reason why you couldn't do that.
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Old Aug 29, 2011 | 02:11 PM
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the stock thread pitch is 16x2.0mm so yes many people get a bigger drill bit and go at it then just retap it so you shouldnt have an issue.
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Old Aug 29, 2011 | 02:15 PM
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Yes and once you re tap, use a threaded rod of the appropriate size with the nuts and bolts to help draw on the crank pulley. Will be glad you did.
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Old Aug 29, 2011 | 04:52 PM
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Anyone tried one of these?

http://www.fastenal.com/web/products...0160226&ucst=t
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Old Aug 29, 2011 | 07:06 PM
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Originally Posted by FASTFATBOY
That $$$ is just the keysert. Once you buy the drill and tap you'll prolly have over $200 invested.
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Old Aug 29, 2011 | 08:36 PM
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Originally Posted by S10xGN
That $$$ is just the keysert. Once you buy the drill and tap you'll prolly have over $200 invested.
I found the keysert on E bay for $16 shipped. The tap may be pricey but the drill bit shouldnt be. I can probably borrow that stuff from friends at a machine shop.
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Old Aug 29, 2011 | 08:40 PM
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Tap $42
http://www.holesawsunlimited.com/pro...roductid=18196

Drill bit$21

http://www.biscotoolsupply.com/home/....html?rid=base

Total less than $85

Last edited by FASTFATBOY; Aug 29, 2011 at 09:44 PM.
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Old Aug 29, 2011 | 09:31 PM
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No problem , but I would use a drill press and see how centered and straight the drilling action starts and if straight keep an eye on it about every 1/4 " to make sure it stays centered . It does'nt have to be 100% centered but should not be off more than 1/32" or it will create a vibration , albeit a small vibration but not good either way . I know You can drill it by hand which does work well maybe 60-80% of the time but it seems to not work well when it's most important , like crank bal bolt hole . I bought a Silver & Deming drill set from Harbor Freight for $35 and although not the highest quality bits in the world , they are surprizingly good . They are 9/16", 5/8", 11/16", 3/4", 13/16", 7/8", 15/16" and 1" . I know You're not gonna use amer threads but I've got a 3/4"10 nat course tap that You would use a 5/8" drill to drill the hole . The 3/4" tap is almost identical in size to a 19mm bolt so You may not even need to drill if the existing threads are16mm and thenew size is 18 or 19mm . You might want to use 19mm to make sure You're cutting all of the thread n not missing some of thread if the drilled hole is a little bit too large . good luck

Last edited by chrisfrost; Aug 29, 2011 at 09:45 PM.
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Old Aug 29, 2011 | 09:45 PM
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If you're yanking it out I'd just replace it at that point, I'm fairly certain you can find a used one cheap. Better yet, a good reason to get an aftermarket one and stroke it
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Old Aug 30, 2011 | 05:14 PM
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I snapped the main bolt once in the crank of my 5.3 from cross-threading it, so I took it to a machine shop, and they ended up threading the first few inches of the snout for an aftermarket bolt. I ran it like that for several thousand miles without a single issue. Cost about $60. They also ended up fixing the OEM threads, but they actually told me the setup that they did was stronger than OEM, and none of that TTY BS.
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Old Aug 30, 2011 | 05:30 PM
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I have decided to pin the balancer to the crank, screw in another heli-coil not as deep as the other one, use a standard bolt and torque to around 80 ft lbs.

Andrew, what did you torque yours to?

BTW guys, I bought this engine off this board. Shortly after buying it the seller deleted the post.....he knew it had issues.
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Old Aug 30, 2011 | 06:08 PM
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Originally Posted by FASTFATBOY
I have decided to pin the balancer to the crank, screw in another heli-coil not as deep as the other one, use a standard bolt and torque to around 80 ft lbs.

Andrew, what did you torque yours to?

BTW guys, I bought this engine off this board. Shortly after buying it the seller deleted the post.....he knew it had issues.
Wow that really sucks
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Old Aug 30, 2011 | 07:26 PM
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I have drilled them out and re tapped to 7/8"-14 on three engines. All with excellent results, a plus side is that the bolt is no longer over stressed, even an arp bolt is almost torqued to it's yield. While thats the point to keep it tight, when you have the balancers on and off alot, it still f's the threads, just a matter of time. So, 7/8-14 with a little dab of loctite, and it's done.

Here's a pic sorta, you can see bolt on the crank
Attached Thumbnails Stripped crank threads, failed Helicoil-298394_2354913833915_1282261905_32883068_7055270_n.jpg  
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Old Aug 31, 2011 | 11:48 AM
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IIRC, It was between 75-90 ft/lbs.
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Old Aug 31, 2011 | 03:14 PM
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Well I buuggerd up my crank and 2 ARP bolts following th GM balancer pulley install instructions.

Attachment 251488

Ended up rethreading with out drilling to 3/8-16 and useing the all thread method of pulling the HB pulley on.
The funny thing is the ARP bolts seemed to have different threads piches and counts from one another eventhough they were both supposed to be for LS1-6 engines??

I just used a grade 8 allen torqued to 175 with red loctite. and opened up the ARP washer to 3/8 on my shops lathe.

7500mi no issues so far.

Last edited by Anthony Williams; Aug 31, 2011 at 03:24 PM.
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Old Aug 31, 2011 | 03:28 PM
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The crank is trashed I think, I have tried to contact the seller numerous times to get some help. He has not responded.....he was on this board this morning.

I requested $350 to put a crank in it. We will see if he replies, he hasn't up till now.

I have sent pm, text and e mails with no response. You would think with his prefect trader rating on here he would step up.
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Old Aug 31, 2011 | 08:24 PM
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Originally Posted by FASTFATBOY
BTW guys, I bought this engine off this board. Shortly after buying it the seller deleted the post.....he knew it had issues.
I have nothing to hide, I deleted the thread because I was getting 10 PM's a week wanting to know if I still had it!!! and their was NO ISSUES with it
http://s430.photobucket.com/albums/q...t=M4V03456.mp4

Originally Posted by FASTFATBOY
The crank is trashed I think, I have tried to contact the seller numerous times to get some help. He has not responded.....he was on this board this morning.

I requested $350 to put a crank in it. We will see if he replies, he hasn't up till now.

I have sent pm, text and e mails with no response. You would think with his prefect trader rating on here he would step up.

Seems like you guys make a living buying motor's and then trying to sue for your money and getting a free motor. just so happens I know the last guy you tried this on and why didn't you mention you had it for 2 months before you decided to come with this bogus claim, even if it is stripped how do I know you didn't do it while trying to remove the balancer and if it was already stripped how was the balancer even back on the crank?? and you act like I've been dodging you, the first email about this BS was 2 days ago.
https://ls1tech.com/forums/negative-...ll-mmckee.html

Last edited by Ego Killer; Aug 31, 2011 at 08:33 PM.
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