Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

porting 799 head questions

Thread Tools
 
Search this Thread
 
Old Jan 20, 2012 | 08:22 AM
  #1  
lemkerailroad's Avatar
Thread Starter
On The Tree
 
Joined: Sep 2011
Posts: 131
Likes: 0
From: dayton ohio
Default porting 799 head questions

I started flowing a set of 799stock heads and right out pf the gate we had 240 out of the gate on the intake. I was geeked at the numbers being this was at. 600 lift when we ran the test. Inside the intake port is a boss hanging down which is related to the rocker bolt. We ground the boss out and smoothed that area. Reflowed that port and had 249 @ .400 when we hit the 500test she fell off and started nose diving by 40cfm

What I do wrong
Reply
Old Jan 20, 2012 | 08:38 AM
  #2  
mark21742's Avatar
TECH Addict
 
Joined: Sep 2009
Posts: 2,481
Likes: 5
From: PA/MD
Default

Maybe the boss hanging down worked like an air foil? Can you get some pics before, after and during? I'm in for your progress....faults and gains...we might all learn something here
Reply
Old Jan 20, 2012 | 08:59 AM
  #3  
sweet-94z28's Avatar
TECH Enthusiast
iTrader: (30)
 
Joined: Jan 2008
Posts: 679
Likes: 0
Default

All of the aftermarket ported 243 and other cathedral port heads always have this area removed and you can actually see the thread for the rocker arm bolt. Did you test with rocker bolt installed? It may create turbulence if there is just a gaping threaded hole there.
Reply
Old Jan 20, 2012 | 10:46 AM
  #4  
lemkerailroad's Avatar
Thread Starter
On The Tree
 
Joined: Sep 2011
Posts: 131
Likes: 0
From: dayton ohio
Default

Yes
I installed a rocker.....bolt.......and the rail they sit on
The end of the rocker bolt does stick into the chamber by about. 125+/-
But I just can't figure out where I went wrong with the numbers
I will post pics over the weekend
its just amazing that with the boss in their she levels out at. 600@240 frm and with it removed it fall off at. 400 lift
Nothing else had been touched yet
pics to come though
Reply
Old Jan 21, 2012 | 08:16 AM
  #5  
studderin's Avatar
TECH Senior Member
iTrader: (28)
 
Joined: Nov 2005
Posts: 5,556
Likes: 6
From: Rochester, NY
Default

pics like this
Name:  studderin_heads243007.jpg
Views: 3190
Size:  55.8 KB
Name:  studderin_heads243005.jpg
Views: 3104
Size:  78.7 KB

Did you measure how big the port is there now. Map the port, It just got really big 3.x (CSA) for the rest of the port (size). And were that is (to the ssr) and what happens when it gets that big that fast. How did it sound .5 and up
You still have the stock valve job, and throat. Some good work there and ssr, will help the port out alot for were it is now.
Reply
Old Jan 21, 2012 | 08:53 AM
  #6  
mark21742's Avatar
TECH Addict
 
Joined: Sep 2009
Posts: 2,481
Likes: 5
From: PA/MD
Default

When I did mine I took a lot off of and around the valve guide, then knife edged it...did a lot of cleaning up work in the bowl and throat running into the bowl, then gasket matched all the ports and blended everything.

I polished everything up to a mirror finish so I could easily see any disturbances, then when I wad happy with it all I went back through and roughed it all up with 80 grit.....remember a slightly rough finish with 80 grit will create air pickets to aid in flow and actually out flow the same port that has been polished
Reply
Old Jan 21, 2012 | 09:07 AM
  #7  
wildcamaro's Avatar
TECH Addict
iTrader: (15)
 
Joined: Nov 2009
Posts: 2,501
Likes: 4
From: Western PA
Default

That's why the engineers made the head the way they did...in my eyes cnc porting is the only to way to get ACCURATE and REPEATABLE results which is the key...even if you get that port flowing better above 400 lift you will still have 7 to go, not that it ain't possible it's just HARD to do...good luck and keep us posted

I am currently working on modeling both the ls1 and ls6 heads with computational fluid dynamics software in order to analyze and eventually write my own cnc Program so I'm very interested on hearing people's experiences of what will and won't work...
Reply
Old Jan 21, 2012 | 10:31 AM
  #8  
mark21742's Avatar
TECH Addict
 
Joined: Sep 2009
Posts: 2,481
Likes: 5
From: PA/MD
Default

I should have stock in poster board companies lol....I use it to make patterns for EVERYTHING....it is amazing how two things can look the same till you hold a poster board cut out up to both of them.

Sharpies are also my friend
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-1

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-2

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-3

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-4

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-5

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-6

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-7

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-8

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-9

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
Old Jan 22, 2012 | 01:20 PM
  #9  
lemkerailroad's Avatar
Thread Starter
On The Tree
 
Joined: Sep 2011
Posts: 131
Likes: 0
From: dayton ohio
Default

yes the pics were what i am looking for

i see the rocker boss is gone in your pic to so i guess i am on the right track and all

now what about the flat side of the intake guide, is it best to cut it totally out and come to a mild point behind the guide or leave it half way in and take the rest out

i am going to work on the seat area and bowl also, tear drop the front side of the guide

what about the floor????? any modding going on their

thanks for the help guys
Reply
Old Jan 22, 2012 | 01:23 PM
  #10  
lemkerailroad's Avatar
Thread Starter
On The Tree
 
Joined: Sep 2011
Posts: 131
Likes: 0
From: dayton ohio
Default

i read about mervs mcss having head issues and i guess this is what i want to try and avoid if all possible, i mean even pro cnc stuff can fail, which is a shame for what it costs, but i just am tring to do a low buget build on this ls project of mine but its not working and i figured i could save alot of cheeder on heads if i do it myself and with the help of other members here

keep the posts coming please
Reply
Old Jan 22, 2012 | 04:00 PM
  #11  
mark21742's Avatar
TECH Addict
 
Joined: Sep 2009
Posts: 2,481
Likes: 5
From: PA/MD
Default

Just remember all it takes is just getting too thin, or breaking through in one little spot in one port, so be conservative if your not sure....or be ready to possibly buy another stock head if you do go too deep in a spot.

After saying that, I ended up taking a lot out of my stock 241's. Best way to go about it is if you can picture in your head how the air will flow through the ports, then try and give the air the best smoothest path through the port, bowl and around the valve.....start by taking out all the Sharp edges, around out all the tight turns.

In my heads there was a hell of a lip made by the iron pressed in valve seat so I also needed to use an iron bit to blend the back of the seat into the port.

If you do, or do not nick the face of the valve seat plan on spending the money on a good quality valve job when your finished all the porting.....no use have a great flowing head if the valves don't seal
Reply
Old Jan 22, 2012 | 06:13 PM
  #12  
lemkerailroad's Avatar
Thread Starter
On The Tree
 
Joined: Sep 2011
Posts: 131
Likes: 0
From: dayton ohio
Default

yep
i agree on the valve job
this is why i am not going to grind the seats or deck the head until i get the porting done....just in case

just for grins what would be the bigest valve i can stick in these heads with a 3.905 finish bore of my 5.3??????????
Reply
Old Jan 22, 2012 | 10:10 PM
  #13  
zzracer's Avatar
10 Second Club
15 Year Member
Photogenic
Photoriffic
Liked
iTrader: (33)
 
Joined: Oct 2009
Posts: 612
Likes: 219
From: Denton, NC
Default

This is what a stock 243 flowed on a local superflow 600.

Name:  Stock243flowsheet.jpg
Views: 3471
Size:  96.4 KB
Reply
Old Jan 22, 2012 | 10:27 PM
  #14  
zzracer's Avatar
10 Second Club
15 Year Member
Photogenic
Photoriffic
Liked
iTrader: (33)
 
Joined: Oct 2009
Posts: 612
Likes: 219
From: Denton, NC
Default

Blending the valve seat to the port picked my heads up 10cfm on the intake on a stock valve job. You need to get the valve job done first to blend it to your port.
Reply
Old Jan 23, 2012 | 12:23 AM
  #15  
wildcamaro's Avatar
TECH Addict
iTrader: (15)
 
Joined: Nov 2009
Posts: 2,501
Likes: 4
From: Western PA
Default

Thanks for posting that chart...Ill post mine when I get my 243 tested in the next week
Reply
Old Jan 23, 2012 | 01:03 PM
  #16  
99 Blue Bird's Avatar
TECH Resident
iTrader: (3)
 
Joined: May 2008
Posts: 832
Likes: 2
From: CALI 707
Default

here are some pictures of mine. maybe you can use them as a reference?

https://ls1tech.com/forums/generatio...s-inside.html?
Reply
Old Jan 23, 2012 | 07:36 PM
  #17  
Fbodyjunkie06's Avatar
10 Second Club
iTrader: (10)
 
Joined: Mar 2009
Posts: 4,712
Likes: 5
From: Greensboro, NC
Default

Originally Posted by zzracer
Blending the valve seat to the port picked my heads up 10cfm on the intake on a stock valve job. You need to get the valve job done first to blend it to your port.
Listen to this guy, he's done this a few times himself.

Matter of fact he'll be porting my heads when I get around to it.
Reply
Old Jan 24, 2012 | 06:38 AM
  #18  
mark21742's Avatar
TECH Addict
 
Joined: Sep 2009
Posts: 2,481
Likes: 5
From: PA/MD
Default

Here are some head cut outs for you

Name:  pictures101019.jpg
Views: 3486
Size:  65.1 KB


Reply
Old Jan 24, 2012 | 12:58 PM
  #19  
mark21742's Avatar
TECH Addict
 
Joined: Sep 2009
Posts: 2,481
Likes: 5
From: PA/MD
Default

Wish i had more/ better pics. But here are my 241's after i worked on them


Name:  IMAG0101.jpg
Views: 3064
Size:  24.5 KB


Name:  IMAG0100.jpg
Views: 3224
Size:  82.6 KB

Name:  IMAG0098.jpg
Views: 3203
Size:  80.4 KB


Name:  IMAG0099.jpg
Views: 3239
Size:  75.6 KB

Name:  IMAG0096.jpg
Views: 3242
Size:  65.6 KB
Reply
Old Jan 24, 2012 | 01:01 PM
  #20  
mark21742's Avatar
TECH Addict
 
Joined: Sep 2009
Posts: 2,481
Likes: 5
From: PA/MD
Default

They were not flowed before or after, and have not seen the track yet, but they registered a good gain on the butt dyno.


Even beat a few sport bikes running these heads
Reply



All times are GMT -5. The time now is 09:39 PM.

story-0
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-1
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-2
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-3
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-4
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-5
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-6
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-7
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-8
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-9
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE