coolant leak?!?!?
The shaft seal inside the pump can fail...even on a new one. The leak will show at the weep hole.
A leak here usually happens while the engine is either heating up, or cooling down (expansion/contraction).
You may be able to stick a mirror just below it.
There are 2 types of pulleys. The earlier one has 4 bolts and can be removed. The newer one is pressed on. I dont think it can be removed without special means.
An alternative is to wipe the lower pump area with a tissue/paper towel.
Since the 2 gaskets are on either side of the pump, try wiping those areas to see if there is coolant there.
Did you use the old style gaskets, or the newer rubber-lined ones. The newer ones provide a better seal.
I wouldn't think that the weep hole or the waterpump shaft would spill that much. Like you say, it could be the coolant crossover.
Do you have the TB coolant/heater hose. Most people bypass it. If you haven't modded it (removed it), maybe that's what is leaking?
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Any ideas of where the leak could be coming from now?
Coolant sprays under pressure, so the location of the drip is not always the source of the leak. The OP's leak was eventually found exactly where he said it wasn't..."tightened all clamps" was right in his first post.
I'd put the car up on ramps or stands, get under it, and put the pressure tester back on. Pump it up to 16# or whatever your cap is rated at, and if you inspect carefully you'll find the leak.
Also...coolant blowing out the radiator or overflow cap is usually a blown head gasket. If the pressure tester can't hold 16# for at least 5 minutes, and there's no externally-visible leak, you'll want to start removing spark plugs and listening in each cylinder for a hiss.






