The ABSOLUTE WORST LUCK
I not blame the guy who did it. The cylinder head was helicoiled by the previous owner and every stud was difficult to remove. I tried an easy-out (broke) and a welding trick that didn't work. I removed the driver's side head last night.
My question is... should I spend the cash to have this repaired at a machine shop or pick up some 5.3L heads? Budget is pretty tight.
It'd be cheaper to have a machine shop fix the head. Have them re-form all the threads. This allows the fasteners (bolts) to reach and hold their specified torque specs better.
It'd be cheaper to have a machine shop fix the head. Have them re-form all the threads. This allows the fasteners (bolts) to reach and hold their specified torque specs better.

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You could mill your stock heads for a bump in compression or just fix it and leave it alone.
They said that the other 7 rocker stud (hole) threads were iffy. He said you could hand thread the bolts in but you'd "need a wrench" to tighten them all the way down. Considering the rocker arm bolts are torqued to 22ft lbs, this is not an option to me. The kicker is, the shop wants ANOTHER $140 to helicoil the remaining 7 holes!!! That's nearly a $300 bill!!! I could have new (used) heads for $200-250!!! ARGH!! I'm going up there with a $100 and telling them to take it or get bent. Then, the head is going to another machinist (friend of a friend) to get the remaining holes fixed.
The terrible luck continues....
PS. Never take a cylinder head into a machine shop wearing a starched shirt and light colored khakis. They'll Fing rip you off!!!
Yes, Mercedes. The reason why I mention it is because service writers for TriStar would not put up with anything sub-par from something they outsource. Costly maybe, but never shady business practices.
I really think that since I wasn't covered in grease and wearing an Al's Automotive shirt, they tried to squeeze extra money from me. For $300, they can keep the head.
I took my wife's Benz to a tranny shop to repair the leaking front pump. I got a verble estimate of $400 and told them not to hose me since I owned a tranny shop 20 years ago and was hip to the rip offs. They called back and said they had to replace the pump at $1,300. I told them to give me old pump and I would have a look. They said they turned it in as a core. I said but you told me you replaced it with a NEW pump.
and on and on and on .....
For my next outside repair I will insist on a WRITTEN estimate.



