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Pushrods too long? Valves hanging open

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Old Oct 23, 2013 | 09:23 PM
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Default Pushrods too long? Valves hanging open

So I installed new Brian Tooley .660" Dual springs, retainers, seats, seals and locks on my PRC stage 2.5 LS6 heads on my 403 LQ4 tonight and when I went to re-install the pushrods and tighten down the stock rocker arms I noticed something weird.

When I tighten down the rocker arm with the cam on the base circle (valve should be closed) the rocker pushes open the valve about a 1/4". I verified that the valve was actually opening by looking down the intake runner and watching the valve open. I made sure that the cam was on the base circle by bumping the engine over until the valve closed, then I loosened the rocker arm and the valve would close even more. Is it possible that the pushrods are too long? They are 7.400" TSP pushrods. I'm curious because I didnt notice this problem with the old valve springs. Any help is appreciated.
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Old Oct 23, 2013 | 09:28 PM
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7.4 is standard length maybe too short ?
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Old Oct 23, 2013 | 11:03 PM
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Measure for them.

Is the only change the valve springs?
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Old Oct 24, 2013 | 03:58 AM
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Did you give them some time to bleed down? You will normally see the valve open a bit when installing the rocker but it will slowly close afterwards. I found this when using a dial indicator for measuring lifter preload. The needle would settle for several minutes. Although 1/4" seems like a lot.

Last edited by vettenuts; Oct 24, 2013 at 04:04 AM.
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Old Oct 24, 2013 | 06:54 AM
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From: Turnin' Wrenches Infractions: 005
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Sounds like I would be double checking the measurement. If in fact they are hanging open, then you are virtually building no compression. You can tell this 1 by turning the motor over by hand (it will be very easy) and 2 the starter spinning the motor will wizz away like something's broke (no compression to fight against). It should be plainly obvious whether the engine has compression. And, the above is correct, the valve will often tip open when first tightening everything down but it should not stay open.
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Old Oct 24, 2013 | 09:35 AM
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Sounds like the pushrod is too long. What has changed?
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Old Oct 27, 2013 | 11:09 PM
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Ok, I got this figured out. Not sure exactly what was causing it most likely it was lack of bleeding off lol Anyways I moved on to tighten the rest of the rocker arms and some of them did this and some didnt. So I went back to the first one that I was having problems with and loosened it and re tightened it and it didnt do it again. Learn something new everyday. Thanks for the help gents!!!
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Old Oct 28, 2013 | 03:07 PM
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.250? Check your pr length... Regardless if they all bled down..
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Old Oct 28, 2013 | 04:51 PM
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Originally Posted by IllusionalTA
.250? Check your pr length... Regardless if they all bled down..
I double checked them. They are .050" too short actually. They are 7.400s and I'm getting 1.375 turns from zero lash, giving me about .64" of preload.
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Old Oct 29, 2013 | 03:37 AM
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Originally Posted by 89L98T56
I double checked them. They are .050" too short actually. They are 7.400s and I'm getting 1.375 turns from zero lash, giving me about .64" of preload.
I get 0.084" of preload with that number of turns. Not sure I would change pushrods at this point other than larger OD.
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Old Oct 29, 2013 | 04:41 AM
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I wouldn't go no more than .045..
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Old Oct 29, 2013 | 05:29 AM
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Originally Posted by vettenuts
I get 0.084" of preload with that number of turns. Not sure I would change pushrods at this point other than larger OD.
.047" per single turn. .047x1.375=.064"

Originally Posted by IllusionalTA
I wouldn't go no more than .045..
Why? What's .005" gonna do? lol
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Old Oct 29, 2013 | 05:45 AM
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.005? Nothing.. But .020 will cost ya some power.. Y run excessive preload?
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Old Oct 29, 2013 | 06:07 AM
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Originally Posted by IllusionalTA
.005? Nothing.. But .020 will cost ya some power.. Y run excessive preload?
Are you saying not to run more than .045" of total lifter pre-load or are you saying not to add more than .045" of length to my pushrods?
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Old Oct 29, 2013 | 06:18 AM
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Originally Posted by 89L98T56
.047" per single turn. .047x1.375=.064"



Why? What's .005" gonna do? lol
Your math is flawed. You forgot to enter the 1.7 rocker ratio into the equation. Vettnuts is right on the preload. If you don't believe it you can measure your self. I have measured with a pushrod length checker and a dial indicator to be certain.

Grab a pencil and hold one end of it. Now grab the middle of the pencil and lower it as if you were tightening a bolt on a rocker. You will see that as you drop the center of the pencil that the outer end you are not holding will drop far more than the center point or (bolt) does.

The .050 preload per 1 turn is an internet myth that won't go away because people refuse to measure properly.
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Old Oct 29, 2013 | 09:04 AM
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From: Turnin' Wrenches Infractions: 005
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Dang it this again
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Old Oct 29, 2013 | 11:26 AM
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Originally Posted by 89L98T56
.047" per single turn. .047x1.375=.064"



Why? What's .005" gonna do? lol
You need to account for rocker bolt preload and the rocker ratio:

1.375 turns - 0.333 turns from rocker bottom to 22 lb-ft = 1.042 turns of rocker motion (note, this is based on my measurements).

1.042 turns X 1.25 mm/turn = 1.3025 mm

1.3025 mm/25.4 mm per inch = 0.0513 inches of rocker movement

Correct for rocker ratio, stock rocker with valve closed ratio is 1.54

0.0513 * 2.54/1.54 = 0.0845" of preload.
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Old Oct 29, 2013 | 06:57 PM
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Originally Posted by vettenuts
You need to account for rocker bolt preload and the rocker ratio:

1.375 turns - 0.333 turns from rocker bottom to 22 lb-ft = 1.042 turns of rocker motion (note, this is based on my measurements).

1.042 turns X 1.25 mm/turn = 1.3025 mm

1.3025 mm/25.4 mm per inch = 0.0513 inches of rocker movement

Correct for rocker ratio, stock rocker with valve closed ratio is 1.54

0.0513 * 2.54/1.54 = 0.0845" of preload.
Yea none of that makes any sense to me but thank you for showing me the correct way to do this!
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Old Oct 30, 2013 | 03:46 AM
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Originally Posted by 89L98T56
Yea none of that makes any sense to me but thank you for showing me the correct way to do this!
Here is a link to a thread with some diagrams and more explanation if you are interested. Better get a cold one though, it's kind of a long thread to read but you may find the information useful.

Link
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