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Pushrod length checker: what am I doing wrong?

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Old Jun 23, 2015 | 05:56 PM
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Default Pushrod length checker: what am I doing wrong?

I posted a thread a few weeks ago regarding lining the timing marks up before installing the timing cover....

So I pulled the plugs, put a pushrod into cylinder 1's intake valve, turned the motor over until the pushrod rose and then fell.... Then I took an inspection camera, put it into the spark plug hole, and turned the motor over just until the cylinder reached its peak....


So now I'm using a comp pushrod length tool, and I got the intake port measure to 12.5 turns to zero lash.

But when I try the exhaust port it comes to about 11.5 turns to zero lash.

What am I missing here? (BTR stage 2 cam, and Trick flow 220 heads)
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Old Jun 23, 2015 | 07:12 PM
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Are you turning the motor over after you take the intake lobe measurement in order ot get the exhaust valve on its base circle? The checker has to be on the base circle to get an accurate reading however just because you are on the intake lobes base circle doesnt mean its on the exhaust lobe's.
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Old Jun 23, 2015 | 07:21 PM
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Originally Posted by redbird555
Are you turning the motor over after you take the intake lobe measurement in order ot get the exhaust valve on its base circle? The checker has to be on the base circle to get an accurate reading however just because you are on the intake lobes base circle doesnt mean its on the exhaust lobe's.
That could be it.... I guess I very much am a newb at this...


So if the method above tells you when the intake is on the base circle, what is a good method of telling that the exhaust is? I was under the impression that doing the above would ensure I was on the base circle of both

Last edited by wayland1985; Jun 23, 2015 at 07:28 PM.
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Old Jun 24, 2015 | 12:04 AM
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The rocker support rail maybe moving. Bolt down the rockers on cylinders 1 and 7. Repeat the method you used on cylinder 3 ensuring you are at tdc. Check you get the same result in cyl 4 and 6.
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Old Jun 24, 2015 | 07:15 AM
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if the heads have had a valve job the valve heights might be a little different.
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Old Jun 24, 2015 | 08:02 AM
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Make sure the lifters are down against the cam good. They will stay up unless you push them down. If that doesn't correct it, try turning the motor a little bit with the pushrod in the exhaust and see if it moves at all. Then re-measure. Since it's on the power stroke, the measurement should be the same.

If the same, they I would check the valve stem height to the machined base of the rocker stand to ensure the valve stems heights are the same (within tolerance). Wouldn't be the first time a new head came through with valve seats different.
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Old Jun 24, 2015 | 08:30 AM
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Yea, I've pushed the lifters down onto the cam.

I'm getting some what more consistent measurements with the middle two cylinders, but for some reason cylinder 1's intake is off by .025.

And then the exhaust vs the intake on each is off by 0.25.
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Old Jun 24, 2015 | 09:52 AM
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the BTR cams have less lift on the exhaust side, so the base circle of the cam will be around .025" larger diameter than the intake base circle. Half of that or .0125" is how much higher in the tray the lifter will be sitting when measuring
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Old Jun 24, 2015 | 10:35 AM
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Originally Posted by A.R. Shale Targa
the BTR cams have less lift on the exhaust side, so the base circle of the cam will be around .025" larger diameter than the intake base circle. Half of that or .0125" is how much higher in the tray the lifter will be sitting when measuring
So I guess that would help explain the difference from exhaust to intake I'm seeing!



Anyways, heres what I come up with: using 13 turns on my Comp Pushrod checker (13 includes my 0.050 preload), I come up with 1 and 1/4 turns to 22ft lbs on the intake side, and 1 and 3/4 turns on the exhaust side.

Using the 7.475 pushrods I purchased, I cam up with 1.75 turns to 22ft lbs intake side, and 2 full turns to 22ft lbs on the exhaust side.

So, knowing that, I think I need either a 7.45 length pushrod, or a 7.425 length pushrod to give me a preload of about .050 (intake side).


Or, do you think I'll need to be super picky and order separate pushrods for the intake and exhaust sides?
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Old Jun 24, 2015 | 11:22 AM
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7.425 should be right
probably a slight compromise on both as far as trying to get the desired .050" preload
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Old Jun 24, 2015 | 11:28 AM
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Originally Posted by A.R. Shale Targa
7.425 should be right
probably a slight compromise on both as far as trying to get the desired .050" preload
That's what I was thinking.... But now there's another issue: measuring the driver's side I'm at about13turns: or 7.450. The 12.5 turns gives me about 7/10 of a full turn to 22ft lb intake side and 1 full turn on exhaust side.

I'm wondering if using copper gasket spray is causing this? Or perhaps there is a difference from milling the heads?
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Old Jun 24, 2015 | 12:13 PM
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stock short block ???
the copper spray is not needed on the GM gaskets...fwiw
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Old Jun 24, 2015 | 12:23 PM
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Originally Posted by A.R. Shale Targa
stock short block ???
the copper spray is not needed on the GM gaskets...fwiw
Stock short block. Just removed the heads.

I just added the copper spray as a little extra peace of mind. I know they can be installed dry, but most said the copper wouldn't hurt.
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Old Jun 24, 2015 | 06:21 PM
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Any other ideas? It's starting to stress me out.

I'm wondering if TEA somehow managed to mill one head differently from the other?
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Old Jun 24, 2015 | 06:50 PM
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Originally Posted by wayland1985
Any other ideas? It's starting to stress me out.

I'm wondering if TEA somehow managed to mill one head differently from the other?
It's possible but most likely they just removed the same amount from two slightly different castings.
Your cam could also not be centered in the block casting...putting one whole bank of lifters slightly closer to the cylinders.....slight casting/machining imperfections can magnify the further away from the source you are measuring.
Did you check deck clearance on both banks....I've seen on here where a guy got two different measurements and ultimately choose to run different thickness head gaskets to make the bank to bank compression ratios identical but IIRC he ended up using several different length push rods as well.
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Old Jun 24, 2015 | 07:28 PM
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I agree that 7.425 should be fine. This is certainly an exception to the rule but i think you're reading too much into it lol. The preload window of ls7 lifters is pretty big so having a little different on the other isnt going to hurt anything and it happens more than most realize.

Truthfully any aftermarket cam with ~.600 lift give or take is going to need 7.425 pushrods with stock heads. I've installed quite a few cams and it always works out that way unless it has aftermarket heads, lifters, or milled heads. How much were yours milled?
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Old Jun 24, 2015 | 08:12 PM
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Originally Posted by redbird555
I agree that 7.425 should be fine. This is certainly an exception to the rule but i think you're reading too much into it lol. The preload window of ls7 lifters is pretty big so having a little different on the other isnt going to hurt anything and it happens more than most realize.

Truthfully any aftermarket cam with ~.600 lift give or take is going to need 7.425 pushrods with stock heads. I've installed quite a few cams and it always works out that way unless it has aftermarket heads, lifters, or milled heads. How much were yours milled?
That's what I was hoping would be the case. It seems most only check one cylinder and go from there.... But being Mr. ****, I have to check and re-check.

The heads were killed to 61cc... Or at least supposed to be. I have no way of checking at this point That they were both milled correctly.

TEA did have to re-do the valve job on one head before it was delivered to me. I'm waiting to hear back to find out exactly what happened and whether it has any effect on my issue I'm seeing.

I really do hope they milled both sides correctly.
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Old Jun 24, 2015 | 08:46 PM
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Originally Posted by wayland1985
TEA did have to re-do the valve job on one head before it was delivered to me.
there it is......if the valves and/or seats were re-machined without the valve tip being redressed, then the tip height will be taller than the other side of the engine
I was able to use a 7.40 prs as my 241s were cut .030" and I had .0236" longer LS6 valves
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Old Jun 24, 2015 | 08:49 PM
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Originally Posted by A.R. Shale Targa
there it is......if the valves and/or seats were re-machined without the valve tip being redressed, then the tip height will be taller than the other side of the engine
I was able to use a 7.40 prs as my 241s were cut .030" and I had .0236" longer LS6 valves
That may explain the left vs right head... But are we still blaming the exhaust vs intake measurements on the cam?


Also, assuming it's the valves, will I need to run different rods on the left and right? Or will the lifter negate any difference?
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Old Jun 24, 2015 | 09:09 PM
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what lifters you running
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