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Trunion "Upgrade" Failure

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Old 12-09-2019, 01:35 PM
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The instances being stood on as a soap box for how good stock parts are are using ls1tech as the standard for reporting it seems.
I assure you it is far far more than you can imagine. Whether rockers, springs, or lifters.
It is true that the delphi/ls7 lifters used to go back in, but i venture to say that is only due to cost. Had 1 or 2 other lifters been cheaper? Id expect them to be the norm. Will you see a gain in quite a few performance builds with a higher quality lifter? Without a doubt i say yes. Were they (ls7) a great lifter otherwise? Yes. The difference is the same in spring quality and other parts.

I should hopefully have some good options soon on some normally overlooked parts as well, but ill just leave this as a teaser.
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Old 12-09-2019, 01:38 PM
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Originally Posted by tech@WS6store
Che have a groove also spiraled all the way around the trunion.

I think it is much more than just an across the board issue.
Mr Urban has put these through their paces much more than anyone else really could but his attention to detail and not just using xx vanilla brand whatever.

I think valve weight and stability make alot of difference, based off of the records i have been keeping on nearly any reported failure.
I believe the valve springs play in as a part of the wear. I was told to get the Brazilian springs off because of known valve bounce. Thanks for the great price on the TSP PAC .660 springs 👍🏻
Old 12-09-2019, 04:21 PM
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I've thought that plays a roll, too, and the same withe the brinelling effect that the comp trunnions undergo--a lot of pressure ends up being put on one side of the trunnion assembly by the valve stem tip (via spring pressure) and the pushrod acting on the rocker as it goes through it's motion.

Since the CHE bushing floats, i've wondered if it can rotate for more even wear, but i could see them doing the same thing as the other kits as well. So, i don't know.
Old 12-10-2019, 07:50 PM
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Default Another comp trunion failure

My friend decided to check k his since I wiped out my bronze trunions. Here are his Comp needle bearing upgrade trunions. This is on a BTR stage 3 .617 / .593 w/ .660 dual platinum springs 2 years old


Last edited by Johnny_M; 12-10-2019 at 07:54 PM. Reason: Add more information
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Old 12-10-2019, 09:28 PM
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Well, needle bearings don't look to wear any better. Maybe the new comp shaft rockers might be the solution.

I wonder if maybe this isn't a result of people using the newer low zinc oils? I was told to use higher zinc oil in my cammed LS1.

Last edited by wannafbody; 12-10-2019 at 10:24 PM.
Old 12-10-2019, 10:38 PM
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That looks like bad metallurgy. Improper hardening of the trunnion.
Old 12-10-2019, 11:07 PM
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Originally Posted by Johnny_M
My friend decided to check k his since I wiped out my bronze trunions. Here are his Comp needle bearing upgrade trunions. This is on a BTR stage 3 .617 / .593 w/ .660 dual platinum springs 2 years old
The Comps are junk and have been known for that for years.
Old 12-11-2019, 12:22 AM
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Originally Posted by NEstyle
The Comps are junk and have been known for that for years.
+1... CHE or Manton trunnions at this stage, but they will wear and need to be replaced at some point.
Old 12-11-2019, 11:09 AM
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Has anyone tried the BTR trunnion kit V2? The trunnion comes with a inner race pressed on made of "52100 heat treated bearing steel". I was under the impression that these were made to address the issues of the regular Comp style trunnion.

https://www.briantooleyracing.com/bt...kit-tk002.html

Hopefully some time within the next couple of weeks I'll have time to take apart one of my trunnions (CHE) and we can see how they're holding up. They've got about 8000 hard miles on them with my Torquer V2.

Last edited by Bob570; 12-11-2019 at 11:23 AM.
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Old 12-11-2019, 11:35 AM
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you have to consider that there is no solution that will last as long as the stock valve train. i would imagine even the stock rockers won't hold up with aggressive cams. stuff will wear out. then there is the handful of instances where they have spit out needle bearings.

bronze is a better option than steel since it is softer and particulates will potentially will do less damage in an engine. no needle bearings to vomit, as well. the downside, of course, is how fast they wear out.

lastly is just going with aftermarket roller rockers. more expensive and time consuming option to get correct, but better.
Old 12-11-2019, 11:38 AM
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Originally Posted by Bob570
Has anyone tried the BTR trunnion kit V2? The trunnion comes with a inner race pressed on made of "52100 heat treated bearing steel". I was under the impression that these were made to address the issues of the regular Comp style trunnion.

https://www.briantooleyracing.com/bt...kit-tk002.html

Hopefully some time within the next couple of weeks I'll have time to take apart one of my trunnions (CHE) and we can see how they're holding up. They've got about 8000 hard miles on them with my Torquer V2.
I called BTR about them and they sound like a fix. The inner race "floats"
Old 12-11-2019, 11:52 AM
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Originally Posted by dreadpirateroberts
you have to consider that there is no solution that will last as long as the stock valve train. i would imagine even the stock rockers won't hold up with aggressive cams. stuff will wear out. then there is the handful of instances where they have spit out needle bearings.

bronze is a better option than steel since it is softer and particulates will potentially will do less damage in an engine. no needle bearings to vomit, as well. the downside, of course, is how fast they wear out.

lastly is just going with aftermarket roller rockers. more expensive and time consuming option to get correct, but better.
I paid $345 for Comp Ultra Pro Magnums 1.8. I had the valve to piston clearance, so I got them. They do take the stock length pushrods. They aren't noisy at all....
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Old 12-11-2019, 03:51 PM
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Originally Posted by Bob570
Has anyone tried the BTR trunnion kit V2? The trunnion comes with a inner race pressed on made of "52100 heat treated bearing steel". I was under the impression that these were made to address the issues of the regular Comp style trunnion.

https://www.briantooleyracing.com/bt...kit-tk002.html

Hopefully some time within the next couple of weeks I'll have time to take apart one of my trunnions (CHE) and we can see how they're holding up. They've got about 8000 hard miles on them with my Torquer V2.
The che float, but do no spin. You could hand rotate them every x thousand miles but since the bronze is softer than steel it will likely have wear patterns/flat spots/or been pushed out/compressed and likely not offer the same performance. Hard to tell what that interval should be to keep that at a minimum though.

Obviously from all the pics and theory and actual engineering, the bottom of the trunion takes the most load. Thats where the wear starts and usually is only localized there. I like the idea of using a break in assy lube, oil additive, or oil itself to help in combating this from the beginning. On any setup.

The entire trunion on our rocker kits are 5120. Having such a small shaft to take alot of the load on a rocker seems like a bad idea from that link, but maybe its ok. .
The comp metallurgy we found was lacking in many aspects.

For the differences between the 2 alloys here is a good representation article. Just so people dont get caught up in numbers and have no idea what is what. The needle bearing itself is still the issue. It will usually cause a wear pattern because it only rides in one place. Again use of a break in supplement is a good idea.
https://www.makeitfrom.com/compare/S...Chromium-Steel


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Old 12-11-2019, 03:55 PM
  #114  
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On cams that arent designed for a higher ratio rocker, you can run into issues. Id much rather have a better lobe than to use a higher ratio rocker.

The only difference there is the tsp. Its a 1.72. When you factor in actual rocker deflection, they come out to ~1.7 rar. Adding weight with any other rocker style over the valve doesnt help, especially if using a heavy valve already. It may not cause float or other situations but you can watch it hit an rpm wall on the dyno and wonder why. Most of the time youll just see it plateau but still carry some.

I have seen many higher ratio rocker arms also have issues with pushrod clearance/rubbing etc on the pushrod holes. So double check that as well.
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Old 12-11-2019, 05:32 PM
  #115  
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Comp cams needle bearing 18 months old , btr 239/254 .624 .595



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Old 12-23-2019, 10:55 AM
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Comp trunion 12,000 miles, cam was cam motion 244/256 620.595. I'm going with the che kit.
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Old 12-23-2019, 11:31 AM
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Originally Posted by cujo18
Comp trunion 12,000 miles, cam was cam motion 244/256 620.595. I'm going with the che kit.
Smart choice (CHE)... Change the oil/filter a few times to remove all that metal.
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Old 12-23-2019, 11:43 AM
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Originally Posted by dreadpirateroberts
That video isn't too surprising in terms of what happened to the bushings, but I expected more mileage out of them. He had roughly 6,000 miles.

I wonder what lift he was running?

Guess it's time to throw these out and go for a different design when the time comes.
I have heard nothing but good things about the TSP 1.72 rockers... that’s what I went with.
Old 12-23-2019, 03:15 PM
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Comp now has shaft mount rocker assemblies for about $600 that they claim can take .700 lift. Might be a good idea for those running high lift cams.
Old 12-23-2019, 03:32 PM
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Originally Posted by wannafbody
Comp now has shaft mount rocker assemblies for about $600 that they claim can take .700 lift. Might be a good idea for those running high lift cams.
if you're talking about the BSR shaft system. They require oil pressure from the oiling system. Still not roller tip.


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