Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

Engine bore recommendation

Thread Tools
 
Search this Thread
 
Old Nov 29, 2019 | 08:07 AM
  #1  
Novicemechanic's Avatar
Thread Starter
Teching In
 
Joined: Nov 2019
Posts: 4
Likes: 1
Default Engine bore recommendation

Hey everyone, I’ve hit a snag in my build and was hoping someone with some more knowledge could give me some advice.

I took my engine to the machine shop and it’s showing “.005 out of round”. The guy said that I could drive it with that but it’d be a better engine with it bored.

from what I understand the max bore is .010. If I’m already .005 out of tolerance then I’m assuming I can only bore another .005 to clean it up. My pistons are showing that I am .004 under STD.

My question is if I am planning on running Boost, would it be better to buy new pistons and not bore it. Or would it be better to bore it to the max .010 and risk them thinning it too much? I’m assuming new pistons are required regardless.

thanks I’m advance for any help.
Reply
Old Nov 29, 2019 | 10:05 AM
  #2  
LilJayV10's Avatar
TECH Senior Member
15 Year Member
Liked
Loved
Community Favorite
iTrader: (39)
 
Joined: Apr 2007
Posts: 9,716
Likes: 999
From: Evansville,IN
Default

What engine?
Reply
Old Nov 29, 2019 | 12:22 PM
  #3  
Novicemechanic's Avatar
Thread Starter
Teching In
 
Joined: Nov 2019
Posts: 4
Likes: 1
Default

Originally Posted by LilJayV10
What engine?
5.7 aluminum block. It came out of a 97 corvette.
Reply
Old Nov 29, 2019 | 01:51 PM
  #4  
LilJayV10's Avatar
TECH Senior Member
15 Year Member
Liked
Loved
Community Favorite
iTrader: (39)
 
Joined: Apr 2007
Posts: 9,716
Likes: 999
From: Evansville,IN
Default

I know there wasn't a lot of wiggle room on the early LS1 engines. How far I can't say. Hopefully someone like KCS or Helicoil with waay more machine shop experience can chime in.

How much boost are you planning on running? It may be easier and cheaper to get a 5.3 block and boost the **** out of it.

Reply
Old Nov 29, 2019 | 03:52 PM
  #5  
G Atsma's Avatar
TECH Senior Member
5 Year Member
Liked
Loved
Community Favorite
 
Joined: Jun 2016
Posts: 22,308
Likes: 3,625
From: Central Cal.
Default

I would be afraid of any boring on an early LS1 block. Cylinder walls are THIN.
Reply
Old Nov 29, 2019 | 03:55 PM
  #6  
Che70velle's Avatar
ModSquad
10 Year Member
Community Builder
Liked
Loved
iTrader: (6)
 
Joined: Jan 2012
Posts: 7,855
Likes: 5,206
From: Dawsonville Ga.
Default

I agree with Liljay. Depends on how much boost you want to throw at it. Ring seal is your friend, so don’t skimp. You want the cylinder as close to perfect as possible.
Ive read here on Tech that people have went .010 on an LS1 and then I’ve read some on Tech say that .005 is absolute max. I’ve never had an LS1 to a machine shop, so I’m no help at all here.
Reply
Old Nov 29, 2019 | 03:59 PM
  #7  
Novicemechanic's Avatar
Thread Starter
Teching In
 
Joined: Nov 2019
Posts: 4
Likes: 1
Default

Originally Posted by LilJayV10
I know there wasn't a lot of wiggle room on the early LS1 engines. How far I can't say. Hopefully someone like KCS or Helicoil with waay more machine shop experience can chime in.

How much boost are you planning on running? It may be easier and cheaper to get a 5.3 block and boost the **** out of it.
I wasn’t planning on running very much boost at all. I was originally planning on doing a 5.3 build specifically for boost but ended up going this route instead.
Reply
Old Nov 29, 2019 | 04:07 PM
  #8  
LilJayV10's Avatar
TECH Senior Member
15 Year Member
Liked
Loved
Community Favorite
iTrader: (39)
 
Joined: Apr 2007
Posts: 9,716
Likes: 999
From: Evansville,IN
Default

Originally Posted by G Atsma
I would be afraid of any boring on an early LS1 block. Cylinder walls are THIN.
That's kinda what I was thinking G but there are a lot of people that have more experience that i do.

Originally Posted by Novicemechanic
I wasn’t planning on running very much boost at all. I was originally planning on doing a 5.3 build specifically for boost but ended up going this route instead.
Nobody "plans on" running much boost at first......Depending on your goals and budget..If you are trying to get a car together, get it running with boost I would probably dingle hone the LS1 block, slap it back together and get the car running.

Just my .02

I would rather have a running car than something sitting in the garage for a year while I build it. Life happens and **** takes 5 times longer than expected unless you have deep pockets.
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

 Brett Foote
story-1

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-2

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-3

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-4

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-5

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-6

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-7

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-8

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-9

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
Old Nov 29, 2019 | 05:03 PM
  #9  
00pooterSS's Avatar
TECH Veteran
15 Year Member
Photogenic
Liked
Community Favorite
iTrader: (40)
 
Joined: Mar 2008
Posts: 4,920
Likes: 531
From: Dallas
Default

Might ask him to make a .005 pass on it, if it's .005 out, doing a .005 would bring it right in doing a .010 would actually cut beyond the .005 out.

If he can clean it up at .005 run it.

If not... I don't know. You'd actually have to run it and see if it were going to be an issue but the max recommended is .005 over

You could always back up and go with a 5.3, or if it's in the budget buy a new LS2 block and run your crank in it and your covers on it. Sell off the LS1 stuff to help cover it. The bare LS2 block is right around 1400. Not cheap but not horrible
Reply
Old Nov 29, 2019 | 05:29 PM
  #10  
Novicemechanic's Avatar
Thread Starter
Teching In
 
Joined: Nov 2019
Posts: 4
Likes: 1
Default

Thanks everyone for the advice. I decided to throw it together as is. I haven’t found a shop that does a lot of LS motors so I’m hesitant to try and clean it up. I’ll let you guys know how it goes.
Reply
Old Nov 29, 2019 | 05:51 PM
  #11  
handyandy496's Avatar
11 Second Club
iTrader: (9)
 
Joined: Jun 2013
Posts: 671
Likes: 3
From: florida
Default

Originally Posted by Novicemechanic
Thanks everyone for the advice. I decided to throw it together as is. I haven’t found a shop that does a lot of LS motors so I’m hesitant to try and clean it up. I’ll let you guys know how it goes.
Good idea!
Reply
Old Nov 29, 2019 | 10:27 PM
  #12  
Che70velle's Avatar
ModSquad
10 Year Member
Community Builder
Liked
Loved
iTrader: (6)
 
Joined: Jan 2012
Posts: 7,855
Likes: 5,206
From: Dawsonville Ga.
Default

Originally Posted by Novicemechanic
Thanks everyone for the advice. I decided to throw it together as is. I haven’t found a shop that does a lot of LS motors so I’m hesitant to try and clean it up. I’ll let you guys know how it goes.
First off, if your shop hasn’t been in an engine very much, that’s been out for 22 years now, find another shop. I’m serious. Secondly, the bores are out of round .005. That’s a considerable amount. Will it run like that? Sure. Will it use oil because of ring seal? Sure. Are you giving up power and reliability? Sure. Make noise and cause piston life to be shorter? Sure.
You said you wanted advice, here’s mine. At the BARE MINIMUM have the block honed .005”. Might cost you a buck eighty plus piston/ring set, which you can pick up at WS6Store for cheap.
I think putting it back together as is, is a bad idea, unless your dumping the car.
Reply
Old Nov 30, 2019 | 12:41 AM
  #13  
JakeFusion's Avatar
Super Hulk Smash
20 Year Member
Liked
Loved
Community Favorite
iTrader: (7)
 
Joined: Aug 2004
Posts: 11,258
Likes: 146
From: Pace, FL
Default

A JY 5.3L will cost less than the machine shop fees on the LS1. And it'll be better for boost.

I'd just do that.
Reply




All times are GMT -5. The time now is 07:12 PM.

story-0
6 Gifts Neither Your Dad Nor Grad Will Shove Into the 'Trinket Drawer'

Don't get dad new socks or a grill brush this year.

By Brett Foote | 2026-06-09 14:55:56


VIEW MORE
story-1
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-2
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-3
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-4
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-5
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-6
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-7
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-8
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-9
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE