5.3 Build Questions
It has 4 strokes: intake, compression, power, and exhaust. In that order. You can "start" with any of them, but they all follow in the same order.
The intake valve opens just before the intake stroke begins, with the piston at TDC. It reaches full open somewhere around halfway through the intake stroke, with the piston around halfway down. It closes somewhat after the end of the intake stroke, shortly after the piston reaches BDC. Therefore, since it's fully open at half the int stroke, i.e. the peak of the lobe is under the lifter at that point, the "heel" of the lobe, where the lifter is on the cam base circle, is 180° of cam rotation away from that; IOW on the opposite side of the lobe. 180° of cam rotation is 360° of crank rotation. Since there are 4 strokes total in one cyl's cycle, that means that the "heel" is under the lifter exactly 2 strokes away from the middle of the intake stroke; which is, halfway through the power stroke, after the other TDC event, at which the cyl fires. The exhaust opens a bit before the beginning of the exh stroke and stays open through the exh stroke much like the int valve does during its stroke. "A bit before the beginning of the exh stroke" is the same thing as "near the end of the power stroke"; which is, JUST AFTER the int has reached the base circle on the cam. Therefore, measure the intake valve JUST BEFORE the exh starts to open (the "EO" of "EOIC"). You could for example watch for the exh to open, and as soon it starts, back the crank up 20 or 30° or so, and that'll get you to about the middle of the power stroke, directly opposite the middle of the intake stroke. Too easy.
Apply the same logic to the exh lobe's location, and you'll come to the conclusion that the exh lobe reaches its base circle JUST AFTER the int valve has closed, i.e. as the compression stroke is beginning. That gives you the "IC" part of "EOIC".
At each one of those 16 points in the engine rotation you get to measure ONE valve for push rod height. Put your adjustable push rod in THAT ONE valve, adjust it to take up all the VERITCAL play in the PR & rocker ONLY (DO NOT try to use the "twist the push rod" malfunction, you're looking for VERTICAL PLAY ONLY); and that's the length of the shortest possible push rod you could use, i.e. with NO preload at all. Add your desired preload to whatever that length is and place your order. For LS7 lifters you might shoot for .070" - .080" or so longer than your adj PR, and since you can easily order PRs in .025" increments, you should easily be able to get all 16 valves between .060" and .090", which is plenty close enough. Other lifters may require some different preload and maybe more precision, or you might choose a different number like .100" if all your parts are brand-new and you're expecting a bit of wear right away such that your preload will open up at first but then stay there afterwards, but the process and logic will be the same. You might not need to measure all 16, but I'd FOR SURE measure both valve types at all 4 corners of the engine since that's where machining tolerances will show up the most, and since by that time you've already measured half of them anyway, might as well just go ahead and do em all especially since you're rotating the engine in 90° increments to begin with which lands on all of em as you go along anyway, and make sure you have no surprises.
Not that hard really.
What makes this even easier is that any given event occurs on all 8 cyls at exactly 90° of crank rotation apart from each other, in the firing order. That is, if you find, let's say, the base circle point for #1 intake, then you can turn the crank exactly 90° (¼ turn) and the NEXT cyl in the firing order, #8, will now be at ITS intake base circle point; then 90° more, and the NEXT one, #7 will be up, and so forth, for all 8 intakes. Meaning, you only have to find ONE valve's EO or IC, and then run through the firing order measuring that kind of valve, all 8 in a row, 90° apart. Too easy. So eeeeeeeezzzzzzy even I can do it, and I'm a moron, so surely someone as smarrrrt as you can knock it right out.
Don't jack around with abuncha calipers. That's just extra w ... w ... wo ... wor ... [ppppppppuuuuuuuuukkkkkkkkkkke] sorry, can't bring myself to utter nasty 4-letter words like that without making myself sick. Just count the turns on your adj PR. They're all some particular length when fully screwed together, most are 6.800"; then since the threads are ¼"-20, 20 threads per inch, each turn is .050". (1" ÷ 20 = .050") Again, TOO EASY, and you only need ONE tool, namely, the adj PR. So, say you happen to have a 6.800" adj PR, and you unscrew it 11 turns to take up the preload; its length at that point is then 11 × .050" (.550") + 6.800", which is 7.350"; add .070" to that, you get 7.420". You'd buy 7.425", which will give you .075" preload. Perfectly within that .070" - .080" window. You might find your engine wants 8 of one length for intakes and 8 of another for exhausts, or all the same except one or 2 which you could then buy a set and the couple of extras, or whatever. Easy. Keep it simple and buy stuff off the shelf. Don't outsmart yourself with calipers and "calculating" and all that; just count the turns.
Last edited by RB04Av; Apr 11, 2025 at 10:42 AM.
But the OP does not. Granted, a good caliper is indispensable when building, or even just ASSEMBLING, motors; he SHOULD have one ANYWAY given that he's trying to do that, I'm not trying to tell him he doesn't need one at all; only, that he doesn't need it for this specific task. The 7702 will tell him exactly what he needs to know, and his next post won't be something like "why does the 7702 say one thing and the caliper another" when the 7702 number is the only one he needs to begin with because it uses the same measurement method by which PRs are sized in the marketplace, being made specifically for that specific purpose by a PR mfr.

I do disagree however about math. It's one of the easiest things there is, actually.
The Best V8 Stories One Small Block at Time
driver side pistons
1.intake: 7.333
exhaust: 7.311
2.intake: 7.317
exhaust 7.317
3.intake: 7.317
exhaust 7.317
4.intake: 7.315
exhaust 7.315
I found a FAQ on Speedway Motors where someone asked if the stock PR could be used with SS2. Tech responded stock pushrods will work but always check. if my measurements are around 7.3 and I add a .100 im in the range of stock pushrods which are 7.4?
Last edited by LSpann; Apr 12, 2025 at 09:48 AM.
You could even use stock ones themselves if you like the idea of having PRs made out of rubber tubing.
I I measured all of the passenger side cylinders they came back in the range on 7.31X.. If I do order the hardened pushrods would I just go with 7.400 .080 or do I need to have a precise measurement
Only expetion would be like a johnson short travel or something similar that requires a tight spec. Then you can order specific lengths. But the cost is atleast 2x as much as standard hardened pushrods...
I don’t plan on pushing it over 6000 rpm until I upgrade the pushrods. Mostly want to idle and do a little bit of local driving
I don’t plan on pushing it over 6000 rpm until I upgrade the pushrods. Mostly want to idle and do a little bit of local driving
I believe somebody mentioned
I believe somebody mentioned
Just... don't. No point in ruining whatever else you have going on, by cheeeeeeeeping out on something that trivial. DO IT RIGHT. Quit trying to cut every corner you come to.









