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Pistons and rings being replaced, dealer doesn't want to hone.

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Old 12-02-2004, 04:07 PM
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I read the GM bulletin on fixing piston slap a few months ago. I was surprised to learn that they recommend replacing the top ring only - no honing is done. If I were GM I would recall every last engine and replace them all. This is a serious factory defect.

Obviously, the bulletin states that the same pistons must be replaced in the old bores...

I would have thought that if the bores were out-of-round that GM would have installed a brand new fresh engine under warranty.

Hey, if the rings don't seal I would bet GM will just replace the engine....

As you should know by know, GM cars are crap - just look at the resale. Some of the decisions on warranty or replacement are dicktated by performance. GM is really sucking wind right now - see the wall street journal article today. I'll bet they would have replaced the engine but since they have not been selling any new cars lately, you get the crappy rebuild instead.

Next time buy a Honda.
Old 12-02-2004, 05:53 PM
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Originally Posted by robertbartsch
Next time buy a Honda.
Thats a great idea!!

Old 12-03-2004, 12:49 AM
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Originally Posted by BBQLS1
Mains are usually between .0015 and .003. and it does make a difference. That's why you see so many people on this site saying a "broken in" car runs quicker than an "off the lot" car. Bearing tolerances get looser and rings seat better.
But how does that translate to setting the motor up "loose" like you were talking about? Sure engines make more power after they break in, but we weren't talking about that.
Old 12-03-2004, 06:48 AM
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Originally Posted by technical
But how does that translate to setting the motor up "loose" like you were talking about? Sure engines make more power after they break in, but we weren't talking about that.
After several thousand miles bearing clearances will get looser, similar to running a looser bearing clearance. You will find almost all if not all professional engine builders will run looser bearing clearances for high performance engines. As long as you can keep the bearings filled with oil at pressure, it will make more power because of less loss due to friction. This can and does affect the longevity of the engine.
Old 12-03-2004, 12:09 PM
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Sorry, maybe I'm being too thick. I understand how things break-in. What I'm asking is how can you setup a motor loose? You have to stay within the tolerances. By loose are you just saying the loose "side" of the tolerance?
Old 12-03-2004, 12:13 PM
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Originally Posted by technical
By loose are you just saying the loose "side" of the tolerance?
Yes. A loose motor would be everything set up on the high side of tolerance.
Old 12-03-2004, 12:30 PM
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OK, but how much power are we talking?
Old 12-03-2004, 01:16 PM
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Originally Posted by technical
Sorry, maybe I'm being too thick. I understand how things break-in. What I'm asking is how can you setup a motor loose? You have to stay within the tolerances. By loose are you just saying the loose "side" of the tolerance?
Right, sometimes you can even go outside of the tolerances specified by the manufacturer. In the case with main bearings, I have heard of .0035, which is way out there. If you go loose, you have to make sure your oiling system can keep the bearing filled with oil (more volume and more pressure). Also this loose an engine can make more power, but the life expectancy of the bearings goes down. Plus you may not be able to keep up enough volume and pressure at a low idle. It just kind of depends. When you blueprint an engine, you can come in tight for longevity (never go tighter than spec) say around .0015 for the mains (This is probably a little tight it's just for an example) or go loose around .003 which may get you a couple of MPH or maybe 20hp. We are only talking approximate here. That is part of the reason you see many different MPH's on peoples time slips on cars with the same mods. I think you can see even bigger differences when it comes to ring gap. Here you want to run as tight a gap as possible without having the ends butt together and power adders such as nitrous or boost will greatly increase the temperature and force the ring ends closer together and combustion temperature rises.
Old 12-03-2004, 01:29 PM
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If you want to learn a great deal about this kind of stuff, check out Pro Stock racing or Stock Eliminator. These guys are super hard core when it comes to this stuff. Stock Eliminator cars will even run the oil pan dry if they don't shut down after the quarter mile to keep windage down. Hardcore! You can run your oil on the lowside of the dipstick and pick up some power especially if you are running some rpm's. I wouldn't do it on a street car though. I don't think I am that hardcore!
Old 12-03-2004, 01:45 PM
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Like I asked before. What does blueprinting and trickery have to do with a motor built at the factory? FWIW, I'm well aware of the things race engine builders do to achieve the competitive edge. But I don't build race engines so that information is trivial at best. If I ever setup a customer's engine outside of the tolerances, then I just bought an engine and lost a customer.

The original poster is asking about honing his *street* car's engine. He is not in the market for a balanced and blueprinted race engine that has to be shutdown every 1/4 mile to avoid being genaded.
Old 12-03-2004, 02:50 PM
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Originally Posted by Spellbound
I am having my pistons replaced do to excessive piston slap by my local dealer. They sent the pistons out to have the rods/pins pressed in and when they came back they did not put them in the order the dealer sent them out in, so they could not reuse the rings. Now they want to put new rings in but they don’t want to resurface/hone the cylinder bores. They said with the molly rings you don’t need to hone and the most important thing is that the cylinders are straight. The dealer said that the engine still had a good cross hatch finish on it and I shouldn’t worry. What do you guys think?
If it gets rehoned, material will be removed and the clearances will change, if this goes out of spec, new sleaves or a larger piston could be required (not likely, but possible). Or the dealer may rehone the engine and pop the pistons in without checking (could be good could be bad). You could be fine without rehoning since this engine does not have alot of miles. The new rings will need to seat in. I don't really think this will be a problem if the don't hone it.
Old 12-03-2004, 10:29 PM
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some random dealer tech who probably has done one or two hones in his life will do more harm than good. let them put the pistons in, and see what happens.
Old 12-04-2004, 01:39 PM
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Hey if it works it works. If it falls to pieces, you now have a reason to build a 600hp 427 cu in LS1! It's a win win situation!
Old 12-04-2004, 05:12 PM
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I vote 434ci.
Old 12-04-2004, 06:01 PM
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damn this is scaring me outta wanting to get a forged shortblock... all these problems honing or not honing.. and depending on what kid.. like eagle or lunati u have to have it honed by a machine shop or osmething no?
Old 12-05-2004, 07:46 AM
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Originally Posted by redrocketls1
damn this is scaring me outta wanting to get a forged shortblock... all these problems honing or not honing.. and depending on what kid.. like eagle or lunati u have to have it honed by a machine shop or osmething no?
This is for repairs not building. The is issue is wether or not to have the local dealer hone the an engine to just put new rings in. If you are building, have it honed by a machine shop, they will need your pistons and what type of rings they are honing for. Machine shops do it for a living. Usually, a tech at a dealership does not do this very often.



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