Basic rebuild - quality but with a low price question
What do I need to replace while the engine is out? Please feel free to suggest.
- Pistons, rings, pins
- All gaskets (or are some reusable)
- New bearings
- Head bolts
- Crank Bolt
Can the heads go right back on? A local shop insists I have to skim the heads.
I saw a sponsor price on a new block at $599, is this a good way to go instead or does a new block need a lot of stuff done to it. Does it even come with bearing caps?
Thank in advance, just planning ahead before plowing in to something.
If you wanted to spend some extra money then go with the forged rods and pistons which are much stronger.
If you wanted to spend some extra money then go with the forged rods and pistons which are much stronger.

Also, I know where you can get a badass price on Mahle pistons and forged rods
last post on the first page has the contact info. https://ls1tech.com/forums/showthread.php?t=228922 Trending Topics
The Best V8 Stories One Small Block at Time
We have been in Business for over 30 years.
LS1's are internally ballanced and blueprinted. I must be honed with TRQ plates, all rings and clearances checked and rechecked.
Cam and main bearing changed and specked with crank in place. Crank refurbished and polished then balanced.
To attempt to rebuild an LS1 takes a plathera of tools, and you'll still need a reputable machine shop with LS1 experience.
If you want to gain knowledge then make a deal with the machine shop to observe your first build up. Then only would you have enough knowledge to attempt it on your own.
This is IMO
So you know a crank will run you $700 for a new one, and rods $300 Bucks for a new set..
If the Machine shop is willing to re-machine ur crand a rods do it..I had to pay $200 for it though, but i thought it was a wise decision...
Hope this helped...
Component Preparation
All internal parts are de-burred, hand washed & inspected
Pistons, pins and connecting rods - pin fit to specification
Crankshafts - computer balanced to within .2 grams or less per inch.
Crankshaft - oil holes are chamfered
Crankshaft - bearing surfaces are micro polished
Cylinder Block Blueprinting
Align hone checked / machined
Precision honed on a Rottler HP6 with torque plates
Hand de-burred, bolt holes are checked and re-tapped
LPE Blueprint & Professional Assembly
Includes verification to LPE specifications of the following items
• Cylinder bore diameter • Lifter bore diameter
• Cylinder wall taper • Piston skirt taper
• Piston diameter • Piston to wall clearance
• Deck height of block • Piston ring end gap
• Bearing clearances • Rod side clearance
• Crankshaft end play • Bolt torque specifications
Parts included in assembly:
• GM LS1 aluminum block, - 3.900" bore
• Water jacket plugs, oil galley & cam bearings
• Mahle forged aluminum pistons - coated
• Mahle moly file fit rings - 1.5mm, 1.5mm, 3.0mm
• GM LS1 crankshaft
• GM LS1 connecting rods
• Speed Pro heavy duty rod bearings
• Speed Pro heavy duty main bearings
Short block price as shown $2,095.00*Short blocks in stock now and ready to ship.
* Plus core charge $800.00 - refundable after we receive and inspect your core.
Brandon
LS1's are internally ballanced and blueprinted. I must be honed with TRQ plates, all rings and clearances checked and rechecked.
Cam and main bearing changed and specked with crank in place. Crank refurbished and polished then balanced.
To attempt to rebuild an LS1 takes a plathera of tools, and you'll still need a reputable machine shop with LS1 experience.
If you want to gain knowledge then make a deal with the machine shop to observe your first build up. Then only would you have enough knowledge to attempt it on your own.
This is IMO
This thinking that LS1 engines are significantly more complicated and "special" than other motors is a fallacy. Every engine has at least one or two special tools required to assemble it.
If you are proficient in building an engine then LS1's are no more of a challenge than a small block or *gasp* a honda I4. Heads and cam swaps, IMO, are easier than SBC's...less head bolts, no distributor, dry intake, etc.
Where does this "fear" of working on these engines come from?
I also wonder. BUT I have never rebuilt an LS1-or any other aluminum block engine. I have rebuilt several small blocks, 283's, 327's, 307's & 350's, and no full engine rebuilds at all in over 10 years.
I'm more than willing to read what anyone has to say about rebuilding the LS1/LS6 engines; the steps one feels is necessary, the tolerances, align honing (when/why) including align honing for the cam, etc.
I'm not asking anyone to give away any trade secrets, this is purely a quest for knowledge.
Thanks,
Gerald
BTW. I'm pushing 118K miles on mine and considering a rebuild probably about 150K.





