Generation III Internal Engine 1997-2006 LS1 | LS6
Sponsored by:
Sponsored by:

Mahle Stroker Piston Quietness

Thread Tools
 
Search this Thread
 
Old Mar 30, 2006 | 11:41 AM
  #1  
Steve Bryant's Avatar
Thread Starter
LS1 Tech Veteran
iTrader: (1)
 
Joined: Oct 2003
Posts: 1,170
Likes: 0
From: Wichita, Ks
Default Mahle Stroker Piston Quietness

I am planning to build a 408 iron block stroker and I am planning to use Mahle pistons (4.030" with -12 cc dish). These look to be good pistons for my daily driver, NA engine. However, they do not have offset piston pins so they will be subject to more rocking and possible piston slap during warm-up.

Does anyone have any experience with the Mahle pistons in a stroker. Are they quiet or do they have a noticeable slap during warm-up?

Thanks,

Steve
Reply
Old Mar 30, 2006 | 06:32 PM
  #2  
Steve Bryant's Avatar
Thread Starter
LS1 Tech Veteran
iTrader: (1)
 
Joined: Oct 2003
Posts: 1,170
Likes: 0
From: Wichita, Ks
Default

TTT
There have been a fair number of lookers thus far. I could ask this same question of anyone with stroker and 4032 alloy pistons without offset pins. Another alternative that I'm seriously considering is a set of custom Wiseco 4032 pistons with offset pins. Please share your experiences if you have a stroker.

Thanks,

Steve
Reply
Old Apr 1, 2006 | 03:49 PM
  #3  
Steve Bryant's Avatar
Thread Starter
LS1 Tech Veteran
iTrader: (1)
 
Joined: Oct 2003
Posts: 1,170
Likes: 0
From: Wichita, Ks
Default

TTT
Any thoughts?

Thanks,

Steve
Reply
Old Apr 1, 2006 | 06:16 PM
  #4  
Camaro99SS's Avatar
TECH Resident
20 Year Member
iTrader: (4)
 
Joined: Nov 2004
Posts: 879
Likes: 0
From: Nashville, TN
Default

They may be designed to fit tight enough in the bores so they won't rock when cold, yet not expand too much as to score the cylinder walls under high temps from boost or prolonged high rpm usage. just a guess though

Jason
Reply
Old Apr 1, 2006 | 07:03 PM
  #5  
Steve Bryant's Avatar
Thread Starter
LS1 Tech Veteran
iTrader: (1)
 
Joined: Oct 2003
Posts: 1,170
Likes: 0
From: Wichita, Ks
Default

Thanks Jason,
You have the right idea. The design assembly clearance for this type of piston is about .003".

Steve
Reply
Old Apr 2, 2006 | 04:33 PM
  #6  
Jason99T/A's Avatar
I can shift faster than you.
iTrader: (21)
 
Joined: Nov 2001
Posts: 5,133
Likes: 0
From: Baton Rouge, LA
Default

Steve, I"m running these in the 382ci motor that is my daily driver. Mahle calls for .0025-.003" clearance on their pistons for street application. The tighter clearance does help with piston slap on cold starts. I'm running mine a hair looser than that (.0040") since I have plans to spray this motor and the are still very quiet on cold starts, even with the pins not off-set.

These are awesome pistons for the price. I would highly recommend them.

Jason
Reply
Old Apr 2, 2006 | 07:15 PM
  #7  
Steve Bryant's Avatar
Thread Starter
LS1 Tech Veteran
iTrader: (1)
 
Joined: Oct 2003
Posts: 1,170
Likes: 0
From: Wichita, Ks
Default

Jason,
Thanks very much. This is exactly the kind of information that I'm looking for! I have some piston slap currently with the stock pistons when cold for maybe 30 seconds, so I can live with some mild piston slap. I plan to run NA with piston to cylinder clearance of .003". I'll only be running 87 or 89 Octane.

Now, I have a related question. Ideally, I need an 18 cc dish volume with 72 cc combustion chambers with a .040 quench to get my target 9.6:1 CR. If I use the shelf -12 cc pistons, I could simply use a .060 gasket for the compression or I could have the pistons milled for 6 cc's more dish and run a more optimal gasket in the .040" range. I'm going to align hone the main bearing journals, set the deck heights at zero for the stroke/rod/piston length and then overbore/hone .030".

My gut tendency is to use the thicker gasket and forget the optimal quench due to cost and probably little gain for what I'm doing (daily driver/tow vehicle). I could also stay with the .040 gasket yielding 10:1 CR and retard the time a bit via EFILive. I could also set up dual switchable spark tables. I'm running a custom OS on my PCM now. I could add a switch and have a premium and a regular switch position. What is your opinion?

Thanks again,

Steve
Reply
Old Apr 2, 2006 | 07:20 PM
  #8  
Camaro99SS's Avatar
TECH Resident
20 Year Member
iTrader: (4)
 
Joined: Nov 2004
Posts: 879
Likes: 0
From: Nashville, TN
Default

Originally Posted by Jason99T/A
Steve, I"m running these in the 382ci motor that is my daily driver. Mahle calls for .0025-.003" clearance on their pistons for street application. The tighter clearance does help with piston slap on cold starts. I'm running mine a hair looser than that (.0040") since I have plans to spray this motor and the are still very quiet on cold starts, even with the pins not off-set.

These are awesome pistons for the price. I would highly recommend them.

Jason
I just watched your 1/4 mile run. Awesome run! Were those times with your 382 stroker or 347? Also, what were your shiftpoints? Also, how have the stock lifters and rockers held up to that wicked cam? I'm considering a setup just like this but maybe with a T-Rex cam.

Jason
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-1

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-2

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-3

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-4

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-5

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-6

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-7

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-8

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-9

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
Old Apr 2, 2006 | 08:31 PM
  #9  
Mr. Luos's Avatar
11 Second Club
iTrader: (9)
 
Joined: Nov 2004
Posts: 1,360
Likes: 0
From: Thornton, CO
Default

I have these pistons in my 402.
Only has 500 miles on it, but I have not heard any piston slap...warm or cold.
Reply
Old Apr 2, 2006 | 09:17 PM
  #10  
Steve Bryant's Avatar
Thread Starter
LS1 Tech Veteran
iTrader: (1)
 
Joined: Oct 2003
Posts: 1,170
Likes: 0
From: Wichita, Ks
Default

Mr. Luos, thank you sir!

Steve
Reply
Old Apr 3, 2006 | 10:26 AM
  #11  
Camaro99SS's Avatar
TECH Resident
20 Year Member
iTrader: (4)
 
Joined: Nov 2004
Posts: 879
Likes: 0
From: Nashville, TN
Default

Steve,

I would just use the shelf pistons with the .060" gasket and not worry about the minimal gains you could get if from flycutting the pistons exactly where you want them to get that quench. Since you're wanting to use 87 or maybe 89, it sounds to me like you're on a budget and aren't looking for exact, optimal performance for a given combo.

However, what I would do whichever route you take is run colder plugs to help with detonation and knock retard, especially since you plan on towing. You may have to change them a little more often, but your truck will be alot easier on the knuckles then an f-body. Obviously a 160 thermostat and conservative spark advance will be a must here as well. Essentially I would do what I could to stay out of detonation before having to richen up the air/fuel below the 12.9/1 range so gas mileage won't go totally down the drain.

I can't speak from experience here, so you may want to consult a notable engine builder or someone who's gone this route before, but I would think they'd recommend something similar.

Jason
Reply
Old Apr 3, 2006 | 12:09 PM
  #12  
Steve Bryant's Avatar
Thread Starter
LS1 Tech Veteran
iTrader: (1)
 
Joined: Oct 2003
Posts: 1,170
Likes: 0
From: Wichita, Ks
Default

Thanks Jason!

Jason99T/A - What are your thoughts on this subject?

Thanks,

Steve
Reply
Old Apr 3, 2006 | 04:33 PM
  #13  
Jason99T/A's Avatar
I can shift faster than you.
iTrader: (21)
 
Joined: Nov 2001
Posts: 5,133
Likes: 0
From: Baton Rouge, LA
Default

Originally Posted by Camaro99SS
I just watched your 1/4 mile run. Awesome run! Were those times with your 382 stroker or 347? Also, what were your shiftpoints? Also, how have the stock lifters and rockers held up to that wicked cam? I'm considering a setup just like this but maybe with a T-Rex cam.

Jason
The 382 is in my daily driver (2000 WS6). The 347 is in the '99 Trans Am, which at the time was my daily driver. Not anymore though. I hardly put any miles on that setup, as it was strictly and R&D motor. It was tore down a few months later for a completely different setup. I have run similar lobes with stock rockers and lifters and had no issues to speak of. Shiftpoints were 7300rpms.


Originally Posted by Steve Bryant
Thanks Jason!

Jason99T/A - What are your thoughts on this subject?

Thanks,

Steve
Steve, I'd personally run the .040" gasket, 10:1 compression, and you should be fine, especially with the dual spark tables. Have you figured out your DCR yet? What cam will you be running?

Jason
Reply
Old Apr 3, 2006 | 07:46 PM
  #14  
TopFlite's Avatar
TECH Regular
 
Joined: Sep 2005
Posts: 453
Likes: 0
From: 415 Northern CA
Default

Subscribing...
Reply
Old Apr 3, 2006 | 08:01 PM
  #15  
Steve Bryant's Avatar
Thread Starter
LS1 Tech Veteran
iTrader: (1)
 
Joined: Oct 2003
Posts: 1,170
Likes: 0
From: Wichita, Ks
Default

Jason (Jason99T/A),
My Dynamic Compression Ration is a 9.33:1 with my engine/cam combination. See attachments.

Steve
Attached Thumbnails Mahle Stroker Piston Quietness-dynosim-valve-timing-events.gif   Mahle Stroker Piston Quietness-dynamic-compression-ratio-calculation.gif  
Reply
Old Apr 4, 2006 | 02:50 PM
  #16  
Steve Bryant's Avatar
Thread Starter
LS1 Tech Veteran
iTrader: (1)
 
Joined: Oct 2003
Posts: 1,170
Likes: 0
From: Wichita, Ks
Default

TTT
Anyone have any more thoughts on this?

Steve
Reply
Old Apr 4, 2006 | 06:56 PM
  #17  
gollum's Avatar
TECH Fanatic
iTrader: (1)
 
Joined: Jul 2004
Posts: 1,467
Likes: 9
Default

I would not line hone the block! If line honing is not done correctly you will need a shorter timing chain kit to take up the extra slack in the timing chain.
Reply
Old Apr 4, 2006 | 10:34 PM
  #18  
Steve Bryant's Avatar
Thread Starter
LS1 Tech Veteran
iTrader: (1)
 
Joined: Oct 2003
Posts: 1,170
Likes: 0
From: Wichita, Ks
Default

I understand the warning on align honing of the mains. I have top notch shop that's going to do the machine work. Properly done, align honing is the basis of the other machining. The recent thread )https://ls1tech.com/forums/generation-iii-internal-engine/464633-there-any-0010-short-timing-chains-tensioners-available.html) on the block with the spun bearing is a warning to all.

Thanks,

Steve
Reply




All times are GMT -5. The time now is 07:35 AM.

story-0
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-1
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-2
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-3
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-4
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-5
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-6
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-7
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-8
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-9
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE