Generation IV External Engine LS2 | LS3 | LS7 | L92 | Bolt-Ons | Intakes | Exhaust | Ignition | Accessories
Sponsored by:
Sponsored by:

DIY reverse intake manifold valley cover???

Thread Tools
 
Search this Thread
 
Old Jan 28, 2014 | 06:08 PM
  #1  
c-bolt's Avatar
Thread Starter
Staging Lane
iTrader: (1)
 
Joined: Sep 2013
Posts: 84
Likes: 0
From: Alaska
Default DIY reverse intake manifold valley cover???

Ive seen some people speak of cutting/welding the oil pressure sender boss to clear the manifold. Is it possible to cut it off and grind smooth and install the Katech piece?



or maybe the one like it from SMC?
Reply
Old Jan 28, 2014 | 06:21 PM
  #2  
c-bolt's Avatar
Thread Starter
Staging Lane
iTrader: (1)
 
Joined: Sep 2013
Posts: 84
Likes: 0
From: Alaska
Default

Reply
Old Jan 28, 2014 | 07:23 PM
  #3  
S10xGN's Avatar
TECH Junkie
iTrader: (11)
 
Joined: Jul 2005
Posts: 3,782
Likes: 7
From: Port Neches, TX
Default

Saw one of those on E-Bay a few months ago, it was, like, $250 or better. There are cheaper ways to "git 'er done" that are just as effective...
Reply
Old Jan 28, 2014 | 08:26 PM
  #4  
c-bolt's Avatar
Thread Starter
Staging Lane
iTrader: (1)
 
Joined: Sep 2013
Posts: 84
Likes: 0
From: Alaska
Default

Yeah, those kits are for the whole valley cover. I already have a new one, so I just wan't to grind-r smooth and install the flat adapter. They're not too expensive as they sit. I could cut/weld as well...but I'm not really that good...lol I guess some shorten and re-tap, but I think the LS3 manifold is a bit too short for that.
Reply
Old Jan 28, 2014 | 08:47 PM
  #5  
FastKat's Avatar
TECH Addict
iTrader: (10)
 
Joined: May 2005
Posts: 2,487
Likes: 2
From: Pittsburgh, PA
Default

You can put on a totally flat valley cover from the non-AFM GenIV trucks (it's cheap- like under $40) and then get a GenIV AFM driver's valve cover and use that as your PCV source. That's cheap and clean!

If you don't want the PCV port on the driver's side, you can swap the driver's and passenger valve cover. Whatever works best for your packaging requirements. I don't think the engine knows the difference.
Reply
Old Jan 29, 2014 | 09:13 PM
  #6  
S10xGN's Avatar
TECH Junkie
iTrader: (11)
 
Joined: Jul 2005
Posts: 3,782
Likes: 7
From: Port Neches, TX
Default

Originally Posted by c-bolt
Yeah, those kits are for the whole valley cover. I already have a new one, so I just wan't to grind-r smooth and install the flat adapter. They're not too expensive as they sit. I could cut/weld as well...but I'm not really that good...lol I guess some shorten and re-tap, but I think the LS3 manifold is a bit too short for that.
I've got a cover out in the shop, but too lazy to go look. IIRC, it's got enough meat so's you could cut it flush then tap the remaining hole and not even need that piece.
Reply
Old Feb 1, 2014 | 12:01 PM
  #7  
KENS80V's Avatar
On The Tree
15 Year Member
Photogenic
iTrader: (16)
 
Joined: Jul 2008
Posts: 144
Likes: 3
From: Oakbank, Manitoba
Default

I did just that myself. I cut the sender boss off and then sanded it smooth. I purchased the Katech adapter and mounted the ls3 intake in reverse. I still didn't have enough clearance so I had the mounting surface milled slightly so the Katech adapter would sit a little bit lower. Cost about $50 to have it milled.

I see Katech sells a new "very expensive" adapter especially for a LS3 intake.


Reply
Old Feb 1, 2014 | 01:10 PM
  #8  
c-bolt's Avatar
Thread Starter
Staging Lane
iTrader: (1)
 
Joined: Sep 2013
Posts: 84
Likes: 0
From: Alaska
Default

Sweet, thanks for the pics. I might just have to grind it smooth, tap for a 90 and adapt for the sender. It will probably be 4" long..ha!

Anybody off hand know the thread size on the sender? I'm to do a search...
Reply
LS1 Tech Stories

The Best V8 Stories One Small Block at Time

story-0

Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

 Pouria Savadkouei
story-1

Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

 Verdad Gallardo
story-2

7 Most Reliable High-Performance Engines GM Has Ever Built

 Verdad Gallardo
story-3

Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

 Verdad Gallardo
story-4

6 Common C5 Corvette Failures and What's Involved In Repairing Them

 Pouria Savadkouei
story-5

Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

 Verdad Gallardo
story-6

Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

 Pouria Savadkouei
story-7

Top 10 Most Powerful Chevy Trucks Ever Made!

 
story-8

Hennessey's New Supercharged Silverado ZR2 Has 700 HP

 Verdad Gallardo
story-9

Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

 Verdad Gallardo
Old Feb 1, 2014 | 01:21 PM
  #9  
c-bolt's Avatar
Thread Starter
Staging Lane
iTrader: (1)
 
Joined: Sep 2013
Posts: 84
Likes: 0
From: Alaska
Default

Boom, M16 x 1.5 . Now I just need a 3/8 npt to m16 adapter.
Reply
Old Apr 3, 2015 | 06:55 PM
  #10  
spawne32's Avatar
TECH Fanatic
iTrader: (2)
 
Joined: Jan 2014
Posts: 1,524
Likes: 4
Default

hate to dig up an old thread, but you just milled the OPSU port off yourself KENS and installed the katech adapter? Any alternative options out there to that adapter because katech is RIDICULOUS in price.
Reply
Old Apr 3, 2015 | 07:13 PM
  #11  
KENS80V's Avatar
On The Tree
15 Year Member
Photogenic
iTrader: (16)
 
Joined: Jul 2008
Posts: 144
Likes: 3
From: Oakbank, Manitoba
Default

Originally Posted by spawne32
hate to dig up an old thread, but you just milled the OPSU port off yourself KENS and installed the katech adapter? Any alternative options out there to that adapter because katech is RIDICULOUS in price.
I cut the port off then carefully sanded it flat. I then marked where I wanted it milled down slightly. I then took it to a machinist. The interference is the worst with a LS3 intake if you are reversing your intake. That is why Katech came out with the second style of fitting. It's twice the price. I actually just bought one a while back. You don't need to grind the bottom of the plastic LS3 intake with the expensive fitting. With the cheaper Katech fitting I still needed to grind a bit of the plastic ribs on the bottom of the intake manifold.
Reply
Old Apr 3, 2015 | 11:57 PM
  #12  
spawne32's Avatar
TECH Fanatic
iTrader: (2)
 
Joined: Jan 2014
Posts: 1,524
Likes: 4
Default

Originally Posted by KENS80V
I cut the port off then carefully sanded it flat. I then marked where I wanted it milled down slightly. I then took it to a machinist. The interference is the worst with a LS3 intake if you are reversing your intake. That is why Katech came out with the second style of fitting. It's twice the price. I actually just bought one a while back. You don't need to grind the bottom of the plastic LS3 intake with the expensive fitting. With the cheaper Katech fitting I still needed to grind a bit of the plastic ribs on the bottom of the intake manifold.
This would be going on a LS4 with a LS6 intake manifold conversion and a DoD delete kit from scoggin, which apparently uses the LS3 valley cover. I assume that the OPSU could be milled off and the adapter used but I just couldnt find anyone who had actually done it without buying the katech cover. Do you happen to know what the difference is between the two OPSU ports they offer is? KAT-A6678 and KAT-A4784, is one for the LS2/LS7 valley cover and the other for the LS3?
Reply
Old Apr 4, 2015 | 12:07 AM
  #13  
KENS80V's Avatar
On The Tree
15 Year Member
Photogenic
iTrader: (16)
 
Joined: Jul 2008
Posts: 144
Likes: 3
From: Oakbank, Manitoba
Default

Are you reversing the intake manifold?

One of the fittings (the cheaper one) is for LS2 or LS7. The more expensive one is for LS3. I've used both with LS3 intake manifolds.

Both of these fittings are primarily for users who reverse the intake manifold.

If you are just looking to use an aftermarket oil pressure sender then there are cheaper options.
Reply
Old Apr 4, 2015 | 12:24 AM
  #14  
spawne32's Avatar
TECH Fanatic
iTrader: (2)
 
Joined: Jan 2014
Posts: 1,524
Likes: 4
Default

Originally Posted by KENS80V
Are you reversing the intake manifold?

One of the fittings (the cheaper one) is for LS2 or LS7. The more expensive one is for LS3. I've used both with LS3 intake manifolds.

Both of these fittings are primarily for users who reverse the intake manifold.

If you are just looking to use an aftermarket oil pressure sender then there are cheaper options.
The intake manifold is already reversed on the LS4 unfortunately lol problem is the LS4 manifold is **** and the LS6 conversion is worth about 20hp not discounting the gains from cams etc, so its a worthy conversion to do while the motor is out. The DoD delete kit includes the LS3 valley cover, but they dont modify it to work with other manifolds, so I either need to have it modified, or buy the katech cover. Not entirely sure if i can run the LS2 or LS7 valley covers on the LS4 either, but that would cut down the cost of the OPSU adapter.
Reply
Old Apr 4, 2015 | 12:39 AM
  #15  
KENS80V's Avatar
On The Tree
15 Year Member
Photogenic
iTrader: (16)
 
Joined: Jul 2008
Posts: 144
Likes: 3
From: Oakbank, Manitoba
Default

The LS2 valley cover and LS7 valley cover is the same as the LS3 valley cover. You can use the cheaper Katech fitting. The LS6/LS2LS7 intake manifolds have more clearance.
Reply
Old Apr 4, 2015 | 12:41 AM
  #16  
spawne32's Avatar
TECH Fanatic
iTrader: (2)
 
Joined: Jan 2014
Posts: 1,524
Likes: 4
Default

Originally Posted by KENS80V
The LS2 valley cover and LS7 valley cover is the same as the LS3 valley cover. You can use the cheaper Katech fitting. The LS6/LS2LS7 intake manifolds have more clearance.
Whats the reason for two different adapter fittings if the valley covers are the same? That's what ive been curious about.
Reply
Old Apr 4, 2015 | 12:47 AM
  #17  
KENS80V's Avatar
On The Tree
15 Year Member
Photogenic
iTrader: (16)
 
Joined: Jul 2008
Posts: 144
Likes: 3
From: Oakbank, Manitoba
Default

It's not the valley covers. The LS3 intake sits lower where the sender location is.
Reply
Old Apr 4, 2015 | 12:58 AM
  #18  
spawne32's Avatar
TECH Fanatic
iTrader: (2)
 
Joined: Jan 2014
Posts: 1,524
Likes: 4
Default

Originally Posted by KENS80V
It's not the valley covers. The LS3 intake sits lower where the sender location is.
I see, so the OPSU adapters are just angled differently?
Reply
Old Apr 4, 2015 | 01:12 AM
  #19  
KENS80V's Avatar
On The Tree
15 Year Member
Photogenic
iTrader: (16)
 
Joined: Jul 2008
Posts: 144
Likes: 3
From: Oakbank, Manitoba
Default

They are angled the same. One is just made smaller than the other. More intricate machining. Not exactly worth more than twice as much however.
Reply
Old Apr 4, 2015 | 01:24 AM
  #20  
spawne32's Avatar
TECH Fanatic
iTrader: (2)
 
Joined: Jan 2014
Posts: 1,524
Likes: 4
Default

Originally Posted by KENS80V
They are angled the same. One is just made smaller than the other. More intricate machining. Not exactly worth more than twice as much however.
ah gotcha, saves some money then since I can use either one. Now to just source a LS6 intake lol
Reply



All times are GMT -5. The time now is 11:55 AM.

story-0
Topdon ONE vs. Artidiag 800 BT2: Which is the Diagnostic Tablet For You?

Slideshow: We take a close look at the ONE and Artidiag 800BT2 diagnostic tools from Topdon and the reasons to buy one over the other.

By Pouria Savadkouei | 2026-05-28 11:05:11


VIEW MORE
story-1
Gas Monkey Built a 6-Wheel Ferrari Testarossa With a Corvette LT4 Engine

Slideshow: The controversial Ferrari F6 swaps its original flat-12 for a Corvette Z06-derived LT4 V8 and sends power to four rear wheels through a custom-built drivetrain.

By Verdad Gallardo | 2026-05-26 18:23:54


VIEW MORE
story-2
7 Most Reliable High-Performance Engines GM Has Ever Built

Slideshow:These GM engines didn't just make huge power, they survived abuse, boost, track days, and six-digit mileage with a reputation for refusing to quit.

By Verdad Gallardo | 2026-05-21 16:45:27


VIEW MORE
story-3
Amazing '71 Camaro Restomod Is Modern Muscle Car Under the Skin

Slideshow: This heavily modified 1971 Camaro mixes classic muscle car styling with a fifth-generation Camaro interior and modern LS3 power.

By Verdad Gallardo | 2026-05-12 18:06:42


VIEW MORE
story-4
6 Common C5 Corvette Failures and What's Involved In Repairing Them

Slideshow: From wobbling harmonic balancers to failed EBCMs, these are the issues that define long-term C5 ownership and what repairs typically involve.

By Pouria Savadkouei | 2026-05-07 18:44:57


VIEW MORE
story-5
Retro Modern Bandit Pontiac Trans AM Comes With Burt Reynolds' Autograph

Slideshow: A modern Camaro transformed into a retro icon, this limited-run "Bandit" build blends nostalgia with brute force in a way few revivals manage.

By Verdad Gallardo | 2026-04-21 13:57:02


VIEW MORE
story-6
Top 10 Greatest Cadillac V Series Performance Models Ever, Ranked

Slideshow: Cadillac didn't just crash the high-performance luxury vehicle party, it showed up loud, supercharged, and occasionally a little unhinged...

By Pouria Savadkouei | 2026-04-16 10:05:15


VIEW MORE
story-7
Top 10 Most Powerful Chevy Trucks Ever Made!

Slideshow: Top ten most powerful Chevy trucks ever made

By | 2026-03-25 09:22:26


VIEW MORE
story-8
Hennessey's New Supercharged Silverado ZR2 Has 700 HP

Slideshow: Hennessey has turned the Silverado ZR2 into a 700-hp off-road monster with supercharged V8 power and a limited production run.

By Verdad Gallardo | 2026-03-24 18:57:52


VIEW MORE
story-9
Coachbuilt N2A Anteros Is an LS2-Powered C6 Corvette In Italian Clothes

Slideshow: A one-off sports car that looks like a vintage Italian exotic-but hides a C6 Corvette underneath-just sold for the price of a new mid-engine Corvette.

By Verdad Gallardo | 2026-03-23 18:53:41


VIEW MORE