Siezed Piston. What caused this and how to fix? Pics inside
The first thing I did was pulled the top end apart. Everything looked ok but I did notice that the front piston on the passenger side (#2 cylinder?) had a lighter color to it. The carbon buildup in the other cylinders appeared to be wet and this one in comparison looked dry and the carbon buildup flaked away easier.
Next I began to take apart the bottom end. Oil pan, windage tray, so far so good. I then attempted to turn the engine over via the crank bolt. It took some effort but I was able to get it to slightly turn. When it moved I heard a creaking sound. I noticed that the sound was coming from the same cylinder that had the different color to it. I looked everything over on the bottom end and couldn't see anything obvious that would be causing the cylinder to bind. I spun the engine back over on it's stand and checked the top side of the piston. Upon closer inspection I noticed that the piston wasn't perfectly centered in the cylinder like the rest of them. Looked like a stuck ring.
After lots of careful hammering with a wooden dowel I removed the piston. The rings were intact but there was lots of buildup stuck between them. I also noticed that this particular cylinder appeared to have light brown almost rust looking spots in some places. When running my finger along these spots they were very smooth just like the other cylinders.
So here's my questions:
1- What would cause this?
2- Is this buildup excessive for a 43K motor?
3- Assuming this is nothing more than a seized ring, How would you suggest getting this motor back in good shape?
4- I didn't originally intend on tearing the whole engine down but now that I have. What would it typically cost for a builder to do an overbore and get the larger pistons/rings to match?
I took a bunch of pictures along the way. This one was taken on the side of the seized piston. It's the one to the right.

This is what the other 7 piston/cylinders look like.

This is the seized one. Notice the difference in the piston to cylinder gap from the top to the bottom.

This is the inside of the cylinder and the rust looking spots inside.

Here's a shot of the piston and all the buildup caught between the rings.


And Lastly, a shot of the head. The valves on the left are from the cylinder with the seized piston. You can see the extra buildup.

Here's a link to the rest of the pictures I've taken.
http://s974.photobucket.com/albums/a...%20Mile%20LS2/
That engine is garbage. It was at the very least filled with water at one time, who knows how. There's a chance that it was running when it ingested the water which likely bent a rod if that is the case.
I'd settle for no less than a full refund with shipping reimbursed if I were you.
I'd settle for no less than a full refund with shipping reimbursed if I were you.
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I'd definately be asking him some questions if he sold it to you as a running engine. Also why did you not try and turn the engine over before you installled it? Or did I miss read that and you tried runningit on a stand for a compression check.
I'd definately be asking him some questions if he sold it to you as a running engine. Also why did you not try and turn the engine over before you installled it? Or did I miss read that and you tried runningit on a stand for a compression check.










