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L92 Refresh and Looking for Advice

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Old Nov 3, 2020 | 08:40 AM
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Default L92 Refresh and Looking for Advice

Hi there,

I picked up a good running L92 and while I had the heads off and pulled the cam, I noticed that the cam bearings were pretty worn. Since I'm going to be replacing those, I decided to just replace all the bearings and refresh the whole motor. While the cylinder walls look great with many of the cross hatching still visible, I wanted to deglaze the walls and re-ring the pistons while I was in the motor this far. I bought a ball hone recently that is 320 grit and meant for touching up the cylinder walls, but this will be my first time doing this. I was hoping to get some advice from some experts on the right or wrong techniques. The last thing I want to do is over do it with the ball hone and end up needing new pistons and balancing my rotating assembly. I was planning to use some ATF or something on the ball hone and do 2-3 quick up and down passes on each cylinder to clean things up before the new rings. Will that take off too much material?

My goal is to freshen up the motor using all of the existing rotating assembly, but using all new bearings and re-ringing the stock L92 pistons. I'm also adding an LSA supercharger so while I'm there, I will open the ring gaps to account for the added heat from the LSA.

Thanks,
Ryan

Last edited by ryeguy2006a; Nov 23, 2020 at 10:40 AM.
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Old Nov 3, 2020 | 09:53 AM
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I don’t know that you can really over do it with the ball hones, they’re not really meant to remove material like a hone you would find in a machine shop. You would probably have to spend weeks on it to remove enough to need new pistons.

I used a Flex Hone ball hone for one of my low budget builds and just gave each cylinder 10-15 strokes and used the Flex Hone oil. I didn’t get leak down numbers but it doesn’t smoke, so it seems to have been a success so far.
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Old Nov 3, 2020 | 09:56 AM
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That is just the feedback I wanted to hear, so thank you! I've never used one before so I wasn't sure what to expect. I think what I'll do is find the worst cylinder and count the number of strokes to clean it up and then repeat that number on all cylinders to get an even wear across the whole motor. I very much appreciate the feedback.
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Old Nov 3, 2020 | 10:01 AM
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Originally Posted by ryeguy2006a
That is just the feedback I wanted to hear, so thank you! I've never used one before so I wasn't sure what to expect. I think what I'll do is find the worst cylinder and count the number of strokes to clean it up and then repeat that number on all cylinders to get an even wear across the whole motor. I very much appreciate the feedback.
Sounds like a good plan. Another piece of advice I might add is to clean the cylinders walls with ATF and acetone. The ATF does a really good job of getting the honing grit out of the cylinders.
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Old Nov 4, 2020 | 04:28 AM
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As stated before , Lubricant the hone. I’ve seen diesel fuel used but like oil designed for it.
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Old Nov 4, 2020 | 10:40 AM
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Clean/wipe cylinder walls until link free cloths comes out clean.
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Old Nov 5, 2020 | 01:58 PM
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Awesome, thanks for all the tips guys.

In what order should I start putting the block back together? Should I hone the cylinder walls before or after installing the cam bearings? Does it not matter?
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Old Nov 5, 2020 | 02:43 PM
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Originally Posted by ryeguy2006a
Awesome, thanks for all the tips guys.

In what order should I start putting the block back together? Should I hone the cylinder walls before or after installing the cam bearings? Does it not matter?
Ideally you should hone the block and do all final cleaning before cam bearings go in. Makes it easier to get the brushes through the passages with the cam bearings out of the way. Are you proficient at installing cam bearings? Getting them lined up correctly to where the cam spins freely is harder than it looks. Make sure you oil up a camshaft and install it before you put the tool away. Make sure the cam turns freely. Also there’s a science behind where the oil hole should actually be. Not saying you don’t know this already, just asking in case your not aware.
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Old Nov 5, 2020 | 05:06 PM
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This will be my first time doing cam bearings. I'm open to any and all suggestions.

That's kinda what I was thinking about the hone before I start installing the bearings.
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Old Nov 6, 2020 | 09:37 AM
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Following as I'm getting into a L92 now as well.

OP, wondering why you went with new rings? Was there higher mileage on the engine or was it more like "I might as well while I'm here"?

Mine is a 93K out of an '08, was planning to use orig rings and not touch the walls provided they were clean. I just got my ARP Mains/Rods/Head hardware (I absolutely hate TTY) and I plan to gap the rings 30/32. I'll check the main/rod/cam bearings while I'm there and replace as needed but I assume they will be fine.
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Old Nov 7, 2020 | 07:29 AM
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Yes mine had higher miles just under 200k and it was a little of while I'm in there.

​​​​You may want to rethink the arp hardware as you'll need to line hone and have the rods resized. There's a bunch of threads on the topic. And know that the main and rod bolts are torque to angle, not tty which means they can be reused.

​​​​
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Old Nov 7, 2020 | 01:34 PM
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Thanks for the info.

I keep having that argument with myself, should I keep the OEM HW and get it together, or do I ARP it and get it to the shop for a little machine work. I'm new to tuning LSx and I like boosting things so I'm leaning towards OEM since I have a history of "just one more" and I'm sure I'll be back in there shortly no matter what I do. Either way I have the parts so I'll make it a game time decision. Pushing it out lets me get a little more tuning experience and I can focus on making some other improvements on the car.

Sorry for the hijack.
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Old Nov 9, 2020 | 08:46 AM
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No hijacking from my perspective. We are talking along the same vein in both builds.

I installed the cam bearings on Saturday night. Turned out pretty good from what I can tell. All the oil passages are clear and centered properly. I installed a cam and it spins very freely by hand. I think I'm ok, but time will tell when I go to fire it up. Next up is main/rod bearings and file fitting the new rings.
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Old Nov 23, 2020 | 10:44 AM
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I'm to the point now where I'm getting ready to start gapping my Mahle piston rings. I'm going to be running an LSA supercharger at around 10 psi. According to the instructions I can find from Mahle, they recommend .006 for top and second ring per 1" of bore, which will be .02439" for me. From what I'm seeing with others that have built motors they seem to be opening them up to more like .028/.030. Any comments? I'd almost like to be more cautious and open them up a little more if there really aren't any penalties for HP or blowby.
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Old Dec 1, 2020 | 01:43 PM
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Any comments before I open up the ring gaps? I'm going to file them to .024 top and .026 lower if I don't have any input.

Thanks,
Ryan
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Old Dec 1, 2020 | 08:10 PM
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Originally Posted by ryeguy2006a
Any comments before I open up the ring gaps? I'm going to file them to .024 top and .026 lower if I don't have any input.

Thanks,
Ryan
My current build is getting 24/26 (150 shot) on stock L92 pistons, I'm using Total Seal rings, I used .0065 per inch. My gap is a step up in the recommended size as I have not experienced noticeable power loss/blow-by with larger ring gaps in previous nitrous builds so I'd rather add a little extra room, especially with a stock piston.

My build went to the shop after I disassembled it....
I found cam bearing were worn, a tiny bit of scruffing, and I wanted ARP rod bearings so screw it... He cleaned it up a bit and gave the heads/valves a once over to, everything looks good.

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Old Dec 2, 2020 | 12:53 PM
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Good to hear!
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