Generation IV Internal Engine 2005-2014 LS2 | LS3 | LS7 | L92 | LS9

400 HP bulletproof short block

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Old 12-06-2021 | 11:53 PM
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Originally Posted by ETriggs
862 heads. Good, bad, or ugly?
61cc chamber, 200cc intake runner, 70cc exhaust runner, 1.89/1.55 valves.
It is identical and interchangeable with the 706 head. Different manufacturing method, hence different casting number.
Great head for low end torque.
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Old 12-07-2021 | 12:29 AM
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Originally Posted by G Atsma
61cc chamber, 200cc intake runner, 70cc exhaust runner, 1.89/1.55 valves.
It is identical and interchangeable with the 706 head. Different manufacturing method, hence different casting number.
Great head for low end torque.
Thats what I’m more interested in, I doubt this engine will ever see over 6000 RPM and will live in the 2000-4500 RPM range. Thanks for the info! Exactly what I was looking for.

Last edited by ETriggs; 12-07-2021 at 12:39 AM.
Old 12-07-2021 | 12:43 AM
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Originally Posted by ETriggs
Thats what I’m more interested in, I doubt this engine will ever see over 6000 RPM and will live in the 2000-4500 RPM range.
Keep in mind the Gen III 5.3L engines these heads came on had 8cc dished pistons and had a 9.6:1 CR. If you were to use flat tops it would go up to 10.47:1.

Last edited by G Atsma; 12-07-2021 at 10:35 AM.
Old 12-07-2021 | 01:10 AM
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Sounds like I want dished then as I want to be able to run 89 octane gas.
Old 12-07-2021 | 10:34 AM
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You then want a totally stock Gen III 5.3. It will have the 191/190 cam, 862/706 heads, and dished pistons.
The Gen IV 5.3's have 243/799 heads, flat tops, and 9.9:1 compression.
Those with DOD/AFM have a copy of the LQ9/late LQ4 cam. Those without (LH8, LH9) have the same grind as Gen III.
Old 12-07-2021 | 11:16 AM
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OP, your Gen4 block can be bored to 3.905 making it a 5.7 only better than an LS1 and that’ll meet your modest HP goals much easier without laying out money for a 6.0 block. You could then use lower priced Wiseco forged Pro Tru pistons if you’re looking for something more than a flat top.lots of options out there.
Old 12-07-2021 | 11:24 AM
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Originally Posted by SLWRDE
If its going to be Naturally Aspirated then I would sell the 5.3 and get a 6.0L (LQ4, LQ9, LY6, L96). The 6.0L would get you that power level easily and will give you room to grow if you decide you want more power down the road. My L96 that I have in my 1965 Cutlass came stock with 360hp/380tq. Install a decent set of heads (243, 799, 823), truck intake manifold, cam, springs, pushrods, headers and you are GTG! If you want to increase the compression install some flat tops and a thinner head gasket (just check PTV clearance with your choice of cam).

Here is what I have in my 1965 Cutlass
Engine: L96 Gen IV 6.0L (replaced the dish pistons with some Mahle Flat Top Pistons)
Cam: Cam Motion 224/236 .595/.595 112 +3
Heads: 823's with BTR dual valve spring kit and BTR .040 head gaskets
Intake: Truck manifold
Headers: Hooker Long Tubes
ECU: Holley Terminator X Max
Trans: 4L80 with FTI 3200 stall
Have you ever dyno'd your car? I like your setup
Old 12-07-2021 | 11:51 AM
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Originally Posted by ETriggs
Well, I have my choice as it will be a Muncie M20, TH400, or 4L60E. I have the Muncie and TH400, I would find a 4L60 if that would work better. Rear will be a C4 Dana 36, haven’t chosen the ratio yet.
The 4L60E would be my choice. Not as 100% bulletproof as the TH400, but durable, will take at least 10hp LESS to drive, plus much better fuel economy. I have a stock 4L60E in my 2000 C5. All original, except fluid change@100,000 miles. Installed a Yank 3,200 stall converter, and a built LS7 engine over 60,000 miles ago. Over 120,000 miles total on the original trans now, still works great, and the built LS7 put out 617hp@the crank.......

Last edited by grinder11; 12-07-2021 at 11:58 AM.
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Old 12-07-2021 | 12:09 PM
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Originally Posted by 64post
OP, your Gen4 block can be bored to 3.905 making it a 5.7 only better than an LS1 and that’ll meet your modest HP goals much easier without laying out money for a 6.0 block. You could then use lower priced Wiseco forged Pro Tru pistons if you’re looking for something more than a flat top.lots of options out there.
The aluminum Gen IV 5.3 can be bored that much? Wasn't aware of that (never asked either... lol).
That IS good news for those needing something to replace the now-getting-rare LS1/LS6 aluminum blocks. Only difference is minor, moving the knock sensors to the side of the block.
Old 12-07-2021 | 01:33 PM
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Jimbo,

Not yet. I am hoping to within the next couple of months. I will be posting my build on here under the conversion/hybrid in the next week or so.
Old 12-11-2021 | 12:44 PM
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Originally Posted by G Atsma
The aluminum Gen IV 5.3 can be bored that much? Wasn't aware of that (never asked either... lol).
That IS good news for those needing something to replace the now-getting-rare LS1/LS6 aluminum blocks. Only difference is minor, moving the knock sensors to the side of the block.
Honestly, the Gen 4 5.3 blocks make a better 5.7 blocks than LS1s, yes, you can bore them a bunch, I did one a couple of years ago and went to 3.903. The iron Gen 4 5.3 would probably go way beyond that being it doesn’t have a sleeve.

Last edited by 64post; 12-21-2021 at 01:58 PM.
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Old 12-11-2021 | 12:50 PM
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Good news for C5 Vette owners who don't feel like going to a 6.0 or 6.2, and don't need an iron block adding 100# extra to their front end. Messes up the handling... donchaknow... lol
Old 12-11-2021 | 01:18 PM
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At 400 hp isn't any LS style block pretty much bulletprooof?
Old 12-11-2021 | 01:47 PM
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Originally Posted by wannafbody
At 400 hp isn't any LS style block pretty much bulletprooof?
Why yes.... yes they are! lol
Old 12-11-2021 | 03:54 PM
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A stock short block is more than enough. But the advantage of a stock short block is it was not assembled by you. Now that you took it apart you might as well do whatever you want. If you want the best odds of success for a cruiser then buy factory GM short block.
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Old 12-12-2021 | 09:20 PM
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Originally Posted by QwkTrip
A stock short block is more than enough. But the advantage of a stock short block is it was not assembled by you. Now that you took it apart you might as well do whatever you want. If you want the best odds of success for a cruiser then buy factory GM short block.
I didn’t pull apart, only bought the bare block already cleaned, honed, and new plugs/cam bearings installed. I’m not interested in using engines others build, only the engines I build. If it works great, I’m proud. If it conks out, I have no one to blame but myself.
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Old 12-22-2022 | 09:51 PM
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Finally getting to the point of building the engine. Had a bunch of other projects pop up that took priority. My local machine shop that does my work has a balanced crank, rods, flattop pistons, and rings and bearings. Should be ready just after Christmas. The path this motor is gonna take is in my 57 Chevy. It’s a 4 door hardtop set up for the occasional cruise and daily driver reliability. It has a 66 327 set up like a 350hp out of a 66 Corvette right now but that will come out and go in a future project (68 Camaro).

Plan: AFM delete kit, 799 or 706 heads, and this cam: https://gwatneyperformance.com/produ...-3l-6-0l-6-2l/

I know the compression ratio will be up there, I already run 93 octane in the 327 (definitely overkill at 9:1 compression) but it’s good stuff.

Question, for the better low end torque and longevity, should I go 799 or 706 heads?
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Old 12-22-2022 | 10:40 PM
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799 heads are the same as 243 heads. You will lose some compression and a bit of low end torque.
Old 12-22-2022 | 10:48 PM
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So I should stick with the 706 heads? I know there are some castings I should stay away from (Castech). Is there a good online source for rebuilt stock heads that is trusted?
Old 12-22-2022 | 10:59 PM
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Originally Posted by ETriggs
So I should stick with the 706 heads? I know there are some castings I should stay away from (Castech). Is there a good online source for rebuilt stock heads that is trusted?
For best low end torque, yes, the 706 would be best.
i don't know of any head rebuilders, but I would bet that the problem Castech heads would have been discovered by now, hopefully.
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