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Finalizing LS2 Build and Need some expert help

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Old Jun 18, 2006 | 02:57 PM
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Default Finalizing LS2 Build and Need some expert help

With input from several sources and with the help of the Alan Tripp Calculator for SCR/DCR. I'd like some opinions form those with true knowledge of what these things mean and how they affect perfomance and drivability.

http://www.alantripp.com/VE Calculat...igy Lookup.xls

2003 Z06 with LS6 intake and ported TB for now, and LT headers with hi flow cats and no mufflers
LS2 4.03 bore/4.00 stroke (408 cu. in.)
Cam 238/242 .605/.610 112 +4
Dart 225 milled to 59 cc chambers
Mahle 12 cc dish piston (.010 out of the hole)
.045 Cometic gasket


The calculations I get are:

quench .035
SCR 11.14:1
DCR 8.44:1
IVC 47 at .050
EVO 57 at .050
Overlap 16 at .050

Bumping the LSA to 114 will decrease DCR to 8.35 and overlap to 12 while increasing IVC and EVO 2 degrees.

I drive the car daily but put about 25% of the miles on the car on a road course like Sebring running rpms 3500-6800. I don't mind a good lope, but do not want stalling. A proper functioning a/c is of utmost importance.

So, what do you think? Any cam changes? Any milling or gasket changes? Also, will flycutting be needed? Thanks.

Bill

Last edited by Dr Chill; Jun 18, 2006 at 10:04 PM.
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Old Jun 18, 2006 | 04:19 PM
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hmm, with my calculator i get SCR 11.6313174272838 and DCR 8.80235317912614. thats assuming these are XER lobes and the adv. durations are 287/291 respectively.
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Old Jun 18, 2006 | 09:32 PM
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This calculator gives the same SCR (11.13) as the one I used.
http://www.rbracing-rsr.com/compstaticcalc.html

Last edited by Dr Chill; Jun 18, 2006 at 10:05 PM.
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Old Jun 18, 2006 | 09:47 PM
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You have a 4.030 stroke ???
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Old Jun 18, 2006 | 10:02 PM
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Oop, maybe I was having a stroke when I typed that. It is now correct.
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Old Jun 19, 2006 | 07:49 AM
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Two things, both relatively minor: When they mill heads the angles to the intake manifold change which can cause misfit especially with FAST.
In that you are going to run road courses I would consider a C6 oil pan as it is much better re oil starvation in corners.
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Old Jun 19, 2006 | 07:54 AM
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Originally Posted by See5
Two things, both relatively minor: When they mill heads the angles to the intake manifold change which can cause misfit especially with FAST.
In that you are going to run road courses I would consider a C6 oil pan as it is much better re oil starvation in corners.
Thanks for the heads up. I'm definitely going with the C6 pan for the reasons you gave. What should be done to the heads so I can upgrade to the FAST setup in the future without removing the heads at a later date?
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Old Jun 19, 2006 | 08:05 AM
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A general question, if you head has a relatively good flowing intake and a mediocre exhaust flow, would you benefit from increasing the split in the cam durations?
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Old Jun 19, 2006 | 08:50 AM
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Originally Posted by Dr Chill
Thanks for the heads up. I'm definitely going with the C6 pan for the reasons you gave. What should be done to the heads so I can upgrade to the FAST setup in the future without removing the heads at a later date?
I assume your castings are 62cc and they will be milled .0xx from there? I can tell you that .030 can make a huge difference with LS6 intake and FAST is very difficult to seal with even stock heads. They tend to bottom out against the valley cover.
Can the head guy address the angle of the mill?
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Old Jun 19, 2006 | 09:04 AM
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According to Dart, for each cc you want to reduce, you should mill .0055". So to drop to 59cc, based on their claimed volume I must mill 3cc or .0165". Should that affect the intake seal if the mill is straight accross the head?
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Old Jun 19, 2006 | 09:26 AM
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Originally Posted by Dr Chill
According to Dart, for each cc you want to reduce, you should mill .0055". So to drop to 59cc, based on their claimed volume I must mill 3cc or .0165". Should that affect the intake seal if the mill is straight accross the head?
Probably "not much" but it would be better if they can angle mill.
I gave up on a FAST so I am not an impartial observer.

You will also need some ~>40# injectors.
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Old Jun 19, 2006 | 04:34 PM
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Am I miscalculating quench? Isn't it basically the distance between the flat top of the piston to the chamber? For a .045 gasket and a .010 hole, should it be .055 rather than .035 since the piston is .010" in the hole?
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Old Jun 19, 2006 | 05:23 PM
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Originally Posted by Dr Chill
Am I miscalculating quench? Isn't it basically the distance between the flat top of the piston to the chamber? For a .045 gasket and a .010 hole, should it be .055 rather than .035 since the piston is .010" in the hole?
The piston should be around .010" OUT of the hole if done right. That would give you .035".
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Old Jun 19, 2006 | 05:31 PM
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Originally Posted by Beast96Z
The piston should be around .010" OUT of the hole if done right. That would give you .035".
Right-o> the piston takes up space above the block so it lessens the volume of the combuston chamber.

Some calculators ask for out of the hole value and with others you can deduct out of the hole from gasket thickness.. One way or the other it is a big player.
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Old Jun 20, 2006 | 04:05 PM
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I would highly recommend going with a narrower LSA and having less advance ground in. This will build more mid-range torque and will allow your motor to hold power longer past peak hp (since your overlap will be more centered over TDC). Advancing the cam 4 degrees biases the overlap to the exhaust side of TDC and will make your motor run out of breath sooner.

More like: 238/242 .605/.610 110LSA (+1)
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Old Jun 20, 2006 | 04:16 PM
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My engine builder recommended a well known west coast cam builder. He took all my head flow numbers and engine info, along with intake info. Plugged that in his computer along with my general usage and rpm range. The cam he came up was: 236/246 .624/.610 112 +2 or +4. He expected peak hp around 6200-6400 rpm. The lobes are different shapes and are their own proprietary design.

From the info I got from several builders of LS2 motors using the Mahle pistons is a deck height of .005-.012 out of the hole depending on whether the block is decked or not.
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