installed ud pulley. Problem!
As far as getting the bolt out is concerned, I'd try this. Take off the pulley (the 3 bolts) so all you have left is the crank hub and the stubborn bolt. Using a hub puller, pull the hub off of the crank snout (as far as it will go). Since the bolt is still in the way, you might need to stack some washers and get creative to give the puller something to push against. Once you have the hub out as far as it can go, you can use the crank hub as leverage to wiggle the bolt back and forth and, depending on how far you get it out, pry against the back of the hub to remove the bolt or, even better, use the puller to pull the hub AND the bolt out.
Once it's out, just helicoil or Timesert. Done.
Think about this: you could spend a couple bucks doing the helicoil/timesert deal and if it works (which it will), it will have only cost you vehicle down-time and the cost for a drill bit and the helicoil/timesert kit. If you take anyone's advice about replacing the crankshaft, you're looking at a rebuild which will run you in excess of $1500+.
Which makes the most sense?
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Think about this: you could spend a couple bucks doing the helicoil/timesert deal and if it works (which it will), it will have only cost you vehicle down-time and the cost for a drill bit and the helicoil/timesert kit. If you take anyone's advice about replacing the crankshaft, you're looking at a rebuild which will run you in excess of $1500+.
Which makes the most sense?
I guess it's up to him if he wants to spend the money on a tow truck and a shop to do it. I'm suggesting the cheapest alternative - that's all.




