LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Callies Dragonslayer Fracture

Old Oct 20, 2010 | 08:44 PM
  #1  
lbmrider927's Avatar
Thread Starter
Teching In
iTrader: (1)
 
Joined: Oct 2010
Posts: 26
Likes: 0
From: Northern, MN
Default Callies Dragonslayer Fracture

I just pulled apart my 383 because i had a knock only under load and sounded like a rod but backwards from anyone i have ever had before. number 8 journal was all fractured ripping up the bearing. Anybody had any other problems with callies?
Attached Thumbnails Callies Dragonslayer Fracture-img_20101020_193239.jpg   Callies Dragonslayer Fracture-img_20101020_193231.jpg   Callies Dragonslayer Fracture-img_20101020_193210.jpg   Callies Dragonslayer Fracture-img_20101020_193113.jpg  
Reply
Old Oct 20, 2010 | 08:59 PM
  #2  
MattSapp95_T/A's Avatar
9 Second Club
iTrader: (35)
 
Joined: Feb 2009
Posts: 1,542
Likes: 2
From: Macclenny Florida
Default

Hmmm...wow I have never heard of a Dragon Slayer doing that before...

How old is this crank? What kind of build was it in ....NA, nitrous, turbo?

Reminds me of what an engine builder told me once...

"I have seen cheap parts on the track and expensive parts on the track. It doesn't matter they ALL break"
Reply
Old Oct 20, 2010 | 09:08 PM
  #3  
lbmrider927's Avatar
Thread Starter
Teching In
iTrader: (1)
 
Joined: Oct 2010
Posts: 26
Likes: 0
From: Northern, MN
Default

8000 miles and 12 track passes and a couple few on the street and many autocross laps, put in the car 1 year ago. N/A 12:1 with a 6 speed had a 280 XFI with lingenfelter ported heads and intake and now have a Jones Cam Design 242/245@.050.

Last edited by lbmrider927; Oct 20, 2010 at 09:15 PM.
Reply
Old Oct 21, 2010 | 12:28 AM
  #4  
MattSapp95_T/A's Avatar
9 Second Club
iTrader: (35)
 
Joined: Feb 2009
Posts: 1,542
Likes: 2
From: Macclenny Florida
Default

well I figured some others would chime in...

how did the rest of the bearings look? Did you blueprint the motor when putting it together or did you have a shop do it?

If this was an Eagle crank you would already have 2 pages of replies saying how bad eagle sucks, china made...etc...
Reply
Old Oct 21, 2010 | 12:38 AM
  #5  
robsquikz28's Avatar
TECH Veteran
iTrader: (246)
 
Joined: Mar 2008
Posts: 4,984
Likes: 1
From: Chicago/Crown point
Default

looks like rod bolts came loose? In the last pic that looks like a rod end cap hitting the cylinder wall? Maybe not, but thats what it looks like to me. Engine builder is at fault for that I'd say.
Reply
Old Oct 21, 2010 | 12:47 AM
  #6  
fex77k's Avatar
8 Second Club
15 Year Member
iTrader: (2)
 
Joined: Sep 2006
Posts: 1,668
Likes: 2
From: AR
Default

What bearings did you use and did you have detonation?
Reply
Old Oct 21, 2010 | 06:06 AM
  #7  
trilkb's Avatar
TECH Addict
iTrader: (4)
 
Joined: Jul 2005
Posts: 2,106
Likes: 80
Default

those are some pretty big gouges, no wonder you heard some noise!

might be one of those, live and learn experiences?
Reply
Old Oct 21, 2010 | 06:09 AM
  #8  
lbmrider927's Avatar
Thread Starter
Teching In
iTrader: (1)
 
Joined: Oct 2010
Posts: 26
Likes: 0
From: Northern, MN
Default

Bolts were all tight and I had this motor built blueprinted and balanced and I ran 100 octane most of the time and the tops of the pistons look like new yet so detonation was very little and I still run a knock sensor.
Reply
Old Oct 21, 2010 | 06:19 AM
  #9  
RamAir95TA's Avatar
TECH Senior Member
iTrader: (2)
 
Joined: May 2005
Posts: 9,467
Likes: 8
From: South Jersey
Default

I doubt that is a manufacturing defect of the crank. If it was, you'd likely see it on more than just one journal. Could be the wrong cap installed or backwards, bearing installed backwards, etc.
Reply
Old Oct 21, 2010 | 06:33 AM
  #10  
lbmrider927's Avatar
Thread Starter
Teching In
iTrader: (1)
 
Joined: Oct 2010
Posts: 26
Likes: 0
From: Northern, MN
Default

Bearing was in correct and the cap was also installed correct so I guess I'm perplexed
Reply
Old Oct 21, 2010 | 06:37 AM
  #11  
97pontta's Avatar
TECH Regular
iTrader: (10)
 
Joined: Jun 2004
Posts: 455
Likes: 1
From: Iowa
Default

I don't have experience with crank shafts or their alloys but here is my 2 cents.
Having worked with different types of steel alloys and by looking at those pictures it appears to me those are heat fractures. I've seen cases where higher carbon alloys develop small shallow heat fractures on the surface if extreme heat is focused on one area quickly. Judging by the scoring on the one side of the journal from the bearing there is a good chance excessive heat was present at one point.
Reply
Old Oct 21, 2010 | 06:43 AM
  #12  
lbmrider927's Avatar
Thread Starter
Teching In
iTrader: (1)
 
Joined: Oct 2010
Posts: 26
Likes: 0
From: Northern, MN
Default

The bearings are ACL
Reply
Old Oct 21, 2010 | 06:50 AM
  #13  
JBarron's Avatar
Staging Lane
 
Joined: Jul 2010
Posts: 62
Likes: 0
From: Maine
Default

Can you show the connecting rod, cap, and rod bolts?
Reply
Old Oct 21, 2010 | 07:36 AM
  #14  
lbmrider927's Avatar
Thread Starter
Teching In
iTrader: (1)
 
Joined: Oct 2010
Posts: 26
Likes: 0
From: Northern, MN
Default

It didn't spin the bearing but ill get the pics up this afternoon
Reply
Old Oct 21, 2010 | 09:09 AM
  #15  
Corey @ Clayton Racing's Avatar
FormerVendor
 
Joined: Apr 2006
Posts: 154
Likes: 0
From: Bartlett
Default

Here is my bit of advice. Call Callies, send them the pictures or the crank to inspect. That is the best place to start.
Reply
Old Oct 21, 2010 | 09:13 AM
  #16  
SS RRR's Avatar
Village Troll
20 Year Member
Liked
Loved
Community Favorite
iTrader: (2)
 
Joined: Oct 2002
Posts: 11,111
Likes: 596
From: Jackstandican
Default

Originally Posted by Corey @ Clayton Racing
Here is my bit of advice. Call Callies, send them the pictures or the crank to inspect. That is the best place to start.
^^^^^
That
Reply
Old Oct 21, 2010 | 12:18 PM
  #17  
355z28's Avatar
10 Second Club
15 Year Member
iTrader: (8)
 
Joined: Oct 2007
Posts: 1,251
Likes: 4
From: Iowa
Default

I would agree, get ahold of callies. They have awesome customer service. It doesnt matter if you have their top of the line crank or the compstar crank they will take car of you.
Reply
Old Oct 21, 2010 | 01:34 PM
  #18  
duh's Avatar
duh
TECH Fanatic
iTrader: (16)
 
Joined: Apr 2009
Posts: 1,501
Likes: 2
From: burbs of chi-town
Default

I'll ch9ime in and say that it looks more like a secondary issue. I'd look into what was hitting the bottom of the cylinder wall. The little fractures look like heat issues, probably caused by the bearing going bad after rod contact with the cyl. wall....that's just my opinion. If you send pics to callies, I wouldn't include the pics of the cyl. wall, since most companies will call that into play. Since there is no real way of knowing they'll probably tell you to take it back to the builder and go from there....

just my $.02
Reply
Old Oct 21, 2010 | 02:25 PM
  #19  
lbmrider927's Avatar
Thread Starter
Teching In
iTrader: (1)
 
Joined: Oct 2010
Posts: 26
Likes: 0
From: Northern, MN
Default

Nothing is hitting the cylinder wall it was cut out for clearance.
Attached Thumbnails Callies Dragonslayer Fracture-img_20101021_173146.jpg   Callies Dragonslayer Fracture-img_20101021_173437.jpg   Callies Dragonslayer Fracture-img_20101021_173419.jpg   Callies Dragonslayer Fracture-img_20101021_173333.jpg   Callies Dragonslayer Fracture-img_20101021_173217.jpg  


Last edited by lbmrider927; Oct 21, 2010 at 05:58 PM.
Reply
Old Oct 21, 2010 | 04:05 PM
  #20  
chassisbldr's Avatar
Teching In
 
Joined: Aug 2010
Posts: 13
Likes: 0
From: Maryland
Default

I have seen a few different cranks crack like this due to heat from a failed bearing. I do not see how it would fail from a load related issue as there is little to no load on that side of the journal. How did the #5 main look and how about the oil passage in the crank going from the rod journal to the main .. kinda looks like most oil starvation failures I have seen. If the oil system picked up some trash you should see some scoring on the #5 main as well.
Reply

Thread Tools
Search this Thread

All times are GMT -5. The time now is 05:33 PM.