Bore stock throttle body
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Thanks guys, I've never seen it brought up on here, but I haven't been on here long. I figured there was a reason why everyone was buying the aftermarket TBs. If you could just machine the factory to 58mm, I guess they wouldn't charge so much for the aftermarket TBs.
So 52mm or 54mm is as big as you can go. Got it!
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Some of the aftermarket TBs like Holley in particular are known for sticking and none that I am aware of have a properly functioning IAC system to them, they need varying degrees of modification to work right.
Most folks do not understand setting the TPS and IAC counts and particularly the TPS they screw up. You should NOT be slotting the screw holes and clocking it, or using the "idle screw" to improve idle. The "idle screw" is a closed stop, shoul;d be set so the blades don't hang up going too vertical in the bore. IAC bypass should be drilled and sealed to the plenum to get IAC counts right.
-Mark3.4V6, you should not have any of those problems if the machine work and assembly was done correctly and the proper clearances were held in the shaft/bore area. Before buying another throttle body I would pull off the one you have and clean the bores and throttle blades very well with carb/brake cleaner and a rag. Best if you remove the IAC plate and TPS sensor when doing this to keep them from getting wet/dirty from the solvent. Once cleaned rotate the throttle shaft and look at the bores for blade contact. If they are contacting you can try to adjusting the throttle screw to open the blades slightly. Try 1/8 of a turn at a time and don’t open them any more than needed. If that doesn’t work you can try some fine grit sand paper and carefully remove a little material off the edge of the throttle blade to give it clearance and eliminate the rubbing in the bore. None of these should have to be done if the machining is cone correctly but it may allow you to use the throttle body you have without dropping the cash for another one.




