So how common is this?
Forgive the simple explanation, I am a carpenter not an electronics guru. At any rate my understanding is when reprogramming is initiated the pcm's RAM loads info on how to operate while the ROM chips are wiped to prepare for reprogramming. If anything disturbs the RAM before the ROM is completely reflashed the RAM has no info to reload on how to complete the reprogram. It is possible to desolder the chips from the board put them in a fixture for reflashing and do so. I had madz28 go a step further and make those chips removable so the next time I locked them up I could just remove them and send them to him instead of him having to get the whole pcm back and desolder the chips again.
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Al
The Best V8 Stories One Small Block at Time
I'm a douche to businesses that don't own up to their mess up. Unless it's your friend or your on good terms with the guy, then it's your call I guess. 



