LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Alternator Bearing Replacement

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Old Oct 6, 2013 | 10:17 PM
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Default Alternator Bearing Replacement

My alternator needs new bearings and I've decided to rebuild it instead of buying a new one seeing as a kit is $20. Worse case scenario, it doesn't work and I buy a new one.


However, I've found plenty of write ups/YouTube videos of replacing the electronics but not the bearings.

Does anyone have some reference material to replacing them? It should be straight forward but it always helps to see a walk through before actually doing it.
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Old Oct 7, 2013 | 10:19 AM
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Nobody? Guess i'll try to be that guy once the parts come in...
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Old Oct 7, 2013 | 11:35 AM
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should be strait forward deal as long as you have the tools.
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Old Oct 7, 2013 | 11:52 AM
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Originally Posted by BIGCAT7274
should be strait forward deal as long as you have the tools.
You see, it's that last part. For removal I plan to use a hammer, a strong flat head as a chisel if need be. To replace them I plan to use a hammer/rubber mallet and a socket with the appropriate diameter and cautiosly drive the bearings into place.

From what I understand the front bearing will require some red threadlocker because the peice holding the bearing in must be broken in order to remove the bearing. I think it's all very similar to put in the bearings on the LT1 timing cover.
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Old Oct 7, 2013 | 12:48 PM
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Originally Posted by ckyconan2003
You see, it's that last part. For removal I plan to use a hammer, a strong flat head as a chisel if need be. To replace them I plan to use a hammer/rubber mallet and a socket with the appropriate diameter and cautiosly drive the bearings into place.

From what I understand the front bearing will require some red threadlocker because the peice holding the bearing in must be broken in order to remove the bearing. I think it's all very similar to put in the bearings on the LT1 timing cover.
About to have to do mine, and from what I understand you will need some type of support for the case else it will crack when you go to press the new bearing in.
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Old Oct 7, 2013 | 01:45 PM
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Originally Posted by fbody_brian
About to have to do mine, and from what I understand you will need some type of support for the case else it will crack when you go to press the new bearing in.
That's what I'm hearing too. Really wish there was a write up on how to do this.
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Old Oct 7, 2013 | 01:58 PM
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the bearings are cheap....the press to install them isn't.

Might try a alternator rebuild shop and have them press them in
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Old Oct 7, 2013 | 03:11 PM
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I did find a shop that will press them in for $20 but they're not available on the weekends. I'm going to give it the old college try and see where that gets me. I figure patience and logic should help me out here.
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Old Oct 7, 2013 | 04:44 PM
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The rear is "doable" using a large C clamp with a socket large enough on the "butt" end the old bearing can get pushed into....the front is another story.

I would find a way to have the $20 shop do it

If you beat on it you will very likely break the casting

good luck
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Old Oct 8, 2013 | 08:07 AM
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Originally Posted by ******
The rear is "doable" using a large C clamp with a socket large enough on the "butt" end the old bearing can get pushed into....the front is another story.

I would find a way to have the $20 shop do it

If you beat on it you will very likely break the casting

good luck
I guess the casing is made from aluminum?

Good news, I found a shop that will remove the old and insert the new. Parts & Labor $40.

Last edited by ckyconan2003; Oct 8, 2013 at 09:08 AM.
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Old Oct 10, 2013 | 05:59 AM
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Originally Posted by fbody_brian
About to have to do mine, and from what I understand you will need some type of support for the case else it will crack when you go to press the new bearing in.
Bingo!



You might try using a LARGE socket to "surround" the boss where the bearing goes, as you drive it into place. However, if you can find an extra pair of hands to help, a bench vise would be a LOT better than a hammer and big screwdriver.
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Old Oct 10, 2013 | 08:47 AM
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Originally Posted by leadfoot4
Bingo!



You might try using a LARGE socket to "surround" the boss where the bearing goes, as you drive it into place. However, if you can find an extra pair of hands to help, a bench vise would be a LOT better than a hammer and big screwdriver.
Luckily i found someone in town that will clean the brushes, the rotator, and replace the bearings all for $40 while I wait. All I need to do is bring him the alternator untouched. I'll post back here to let everyone know how things go. I plan to watch him while he does it. Having a bearing press is never a bad idea.
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Old Oct 10, 2013 | 10:14 PM
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you could get new brushes at any auto part store for around $3-$4

the brushes are coming out anyway, may as well just replace
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Old Oct 11, 2013 | 09:43 AM
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Originally Posted by ******
you could get new brushes at any auto part store for around $3-$4

the brushes are coming out anyway, may as well just replace
He's replacing those as well! I brought that up when we spoke on the phone, seemed very eager to take care of things while we were in there.
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Old Oct 15, 2013 | 08:05 AM
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Alternator rebuild went really well. Took it to an old school one man shop off a side street. Great guy, been rebuilding alternators since 1980. Richard's Starter is his shop name in Little Rock fyi.

Anyways, i put the alternator on and to no avail. My annoyingly loud problem was there there. The culprit? The PCV Elbow on the driver's side of the intake was cut and collapsing. So $6 later she hums along!
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Old Oct 15, 2013 | 08:18 AM
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Originally Posted by ckyconan2003
Alternator rebuild went really well. Took it to an old school one man shop off a side street. Great guy, been rebuilding alternators since 1980. Richard's Starter is his shop name in Little Rock fyi.

Anyways, i put the alternator on and to no avail. My annoyingly loud problem was there there. The culprit? The PCV Elbow on the driver's side of the intake was cut and collapsing. So $6 later she hums along!
lol

My annoyingly loud problem stops when I remove the accessory drive belt.
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