E85 on NA 383 lt1
Good starting methods for a used fuel system that used to run on e85:
-Change the fuel filter after running a few tanks of e85
-run a fuel stabilizer like Lucas E85 stabil to keep fuel system clean and lubricated.
-pull your injectors and have them cleaned if you develop a misfire or hard starting.
-on a aftermarket fuel system running too small of a micron filter can cause problems too.
-I run a MightyMouse oil catch can and it works so well it catches a lot of the water vapor in the crankcase.
-If you run straight e85 make sure you run the car to full operating temp before shutting it back off. Helps with water buildup.
That being said, I have been running E85 in my 95 TransAm for 10 years now, and with many different engine combinations, from daily driver to only occasionally now, and from stock, to cam-only, to my current 12.5:1 385ci LT4. If you want to know what is involved in converting over to E85, I'll tell you what you need to convert. For the fuel lines, most vehicles after around 1990 have fuel systems that can handle ethanol, ours included. So for the fuel lines they are fine. However, the fuel pump does need upgraded, along with the injectors. I have ran Ford Cobra 39# injectors, when I was just bolt-ons, then I upgraded to 63# Siemens injectors when I went to cam/mild heads, and now with my forged 385. I've been running the 63# Siemens injectors for about 6 years now, and just sent them off last year to have them cleaned/flow-tested, and they all tested within 1-4% of new before cleaning, and all tested as new afterwards. The fuel pressure regulator, I have had one go out, it does use a rubber diaphragm, but 1 in 10 years on E85 isn't bad, so I may recommend an aftermarket here just for the non-rubber diaphragm if you wanted to be cautious, even though it still lasted a long time with the stock one. Fuel pump wise, I have gone through 2 fuel pumps over the 10 years, a Walbro 255 and a knock-off. The Walbro did last about 6 years, the knock off, about 2 before getting weak, (I highly recommend the trap door mod, btw), I recently upgraded this year to a higher flow E85 pump recently with hotwire kit, so this one should last much longer. For oil changes, I change around 2500 miles and use Rotella T6.
You will have to tune for the higher flow rate and AFR obviously. If using the LT1 computer, the way to do it is to "trick" it to supply more fuel by commanding a smaller injector size than you are currently running. I highly recommend investing in a wideband so that you can adjust the injector level accordingly as well as your PE tables. One way to start is to divide your injector size by 1.3 (30%) and use that number to start. Then doing some highway cruising, try to adjust the injector rate until your BLM's are as close to 128 as you can get, and your AFR with a wideband should be showing 14.7 if calibrated for gasoline, 9.8 if calibrated for E85. Around .8 lambda is what you want at WOT for your AFR.
If you swap to an LS computer setup, find a compatible one from a truck that Flex-fuel tables enabled, and you can run the Ethanol sensor and not have to worry about this step. This is what I am changing to next year. The nice thing about E85 being an oxygenated fuel, is it has a wider sweet spot for best WOT AFR. Also, E85 runs very consistent at the track. As far as the engine goes, the more compression you can run the better, as E85 is very resistant to detonation, and has been tested up in the 15's NA, setup dependent of course. Running NA you won't gain too much from it, maybe 2-3% unless you increase your compression, as that is where some of the gain of the fuel comes from, the ability to run more compression and timing than you can with gasoline, although the cooler intake, burn, and exhaust temps help as well. At 11:1 compression you aren't too much over stock compression, so you will gain some but you are leaving power on the table staying so low, even running premium gasoline with our reverse cooled LT's you can go higher than that. Bump that compression up around 12+ and you will gain even more from the fuel switch.
Now everything does have a down side, so here are the downsides to running E85. Less fuel mileage is the obvious one, since E85 burns at 9.8 stoich instead of 14.7 stoich it requires more fuel. However it does run much cheaper than premium, so it usually ends up being cheaper to run. Another downside to this is reduced range though. On our small gas tanks, the 30% or so reduction in mileage means your tank runs out that much more often, which can get annoying having to fill up so often, and having to plan any long distance drives around E85 stations. Another is the injector tip/valve gumming issue. E85 has a tendency to create this tar-like gumming on the tip of the injectors and sometimes on the valves as a result of contact with the carbon mist in the intake from oil. So while E85 will keep your fuel system very clean, this is a not often discussed issue that you may encounter. Brake clean or injector cleaner doesn't easily dissolve it, however, gasoline does very easily dissolve it. So if you occasionally pull your injectors and clean the tips with gasoline (very easy to do), or swap back to your gas tune once every few fill ups, you can help avoid this issue as well. That is all I can think of to get you started at the moment, if you have any other questions, don't hesitate to ask or shoot me a PM.
Last edited by kgkern01; Oct 16, 2018 at 10:19 AM.
That being said, I have been running E85 in my 95 TransAm for 10 years now, and with many different engine combinations, from daily driver to only occasionally now, and from stock, to cam-only, to my current 12.5:1 385ci LT4. If you want to know what is involved in converting over to E85, I'll tell you what you need to convert. For the fuel lines, most vehicles after around 1990 have fuel systems that can handle ethanol, ours included. So for the fuel lines they are fine. However, the fuel pump does need upgraded, along with the injectors. I have ran Ford Cobra 39# injectors, when I was just bolt-ons, then I upgraded to 63# Siemens injectors when I went to cam/mild heads, and now with my forged 385. I've been running the 63# Siemens injectors for about 6 years now, and just sent them off last year to have them cleaned/flow-tested, and they all tested within 1-4% of new before cleaning, and all tested as new afterwards. The fuel pressure regulator, I have had one go out, it does use a rubber diaphragm, but 1 in 10 years on E85 isn't bad, so I may recommend an aftermarket here just for the non-rubber diaphragm if you wanted to be cautious, even though it still lasted a long time with the stock one. Fuel pump wise, I have gone through 2 fuel pumps over the 10 years, a Walbro 255 and a knock-off. The Walbro did last about 6 years, the knock off, about 2 before getting weak, (I highly recommend the trap door mod, btw), I recently upgraded this year to a higher flow E85 pump recently with hotwire kit, so this one should last much longer. For oil changes, I change around 2500 miles and use Rotella T6.
You will have to tune for the higher flow rate and AFR obviously. If using the LT1 computer, the way to do it is to "trick" it to supply more fuel by commanding a smaller injector size than you are currently running. I highly recommend investing in a wideband so that you can adjust the injector level accordingly as well as your PE tables. One way to start is to divide your injector size by 1.3 (30%) and use that number to start. Then doing some highway cruising, try to adjust the injector rate until your BLM's are as close to 128 as you can get, and your AFR with a wideband should be showing 14.7 if calibrated for gasoline, 9.8 if calibrated for E85. Around .8 lambda is what you want at WOT for your AFR.
If you swap to an LS computer setup, find a compatible one from a truck that Flex-fuel tables enabled, and you can run the Ethanol sensor and not have to worry about this step. This is what I am changing to next year. The nice thing about E85 being an oxygenated fuel, is it has a wider sweet spot for best WOT AFR. Also, E85 runs very consistent at the track. As far as the engine goes, the more compression you can run the better, as E85 is very resistant to detonation, and has been tested up in the 15's NA, setup dependent of course. Running NA you won't gain too much from it, maybe 2-3% unless you increase your compression, as that is where some of the gain of the fuel comes from, the ability to run more compression and timing than you can with gasoline, although the cooler intake, burn, and exhaust temps help as well. At 11:1 compression you aren't too much over stock compression, so you will gain some but you are leaving power on the table staying so low, even running premium gasoline with our reverse cooled LT's you can go higher than that. Bump that compression up around 12+ and you will gain even more from the fuel switch.
Now everything does have a down side, so here are the downsides to running E85. Less fuel mileage is the obvious one, since E85 burns at 9.8 stoich instead of 14.7 stoich it requires more fuel. However it does run much cheaper than premium, so it usually ends up being cheaper to run. Another downside to this is reduced range though. On our small gas tanks, the 30% or so reduction in mileage means your tank runs out that much more often, which can get annoying having to fill up so often, and having to plan any long distance drives around E85 stations. Another is the injector tip/valve gumming issue. E85 has a tendency to create this tar-like gumming on the tip of the injectors and sometimes on the valves as a result of contact with the carbon mist in the intake from oil. So while E85 will keep your fuel system very clean, this is a not often discussed issue that you may encounter. Brake clean or injector cleaner doesn't easily dissolve it, however, gasoline does very easily dissolve it. So if you occasionally pull your injectors and clean the tips with gasoline (very easy to do), or swap back to your gas tune once every few fill ups, you can help avoid this issue as well. That is all I can think of to get you started at the moment, if you have any other questions, don't hesitate to ask or shoot me a PM.
The Best V8 Stories One Small Block at Time
Last edited by LLLosingit; Oct 16, 2018 at 07:47 PM.
Pro
Runs cooler
Runs cleaner
Better performance if compression allows.
if running catless it smells better
Con
Uses more fuel (in my case 37% more fuel when I can find true E85)
Not always available depending on where you live if at all
Not always E85 so it needs to be tested or run a flex fuel system.
Can be hard on certain fuel pumps
Aside from this, I wish you well in your pursuit of this.
Aside from this, I wish you well in your pursuit of this.
Last edited by kgkern01; Oct 18, 2018 at 11:09 PM.











