LT1-LT4 Modifications 1993-97 Gen II Small Block V8

Block Deck Cleanliness

Old Nov 16, 2022 | 11:01 AM
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Default Block Deck Cleanliness

Hey guys I'm wondering how clean this deck has to be? I scraped it for 2 hrs with a razorblade and it's smooth but with some old graphite gasket stains is all. The lower coolant holes are a little rough around the edges but it seems all the vital sealing areas are smooth. See pics.
Bone stock rebuild.


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Old Nov 16, 2022 | 12:31 PM
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When I was researching this, I read that if you can't feel it with your finger, the gasket doesn't know about it. If you have a straightedge, and run it over the surface and you can't get a feeler gauge under it, I'd say you're good to go.

EDIT: My block surface looked very similar when I put my gasket back on.

Last edited by Epro; Nov 16, 2022 at 12:37 PM.
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Old Nov 16, 2022 | 03:30 PM
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When we did my head gaskets we used the straight edge with a feeler gauge trick.
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Old Nov 16, 2022 | 04:36 PM
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Totally normal. Scrape it with brake clean and a razor blade and as long as nothing catches with a fingernail you're good to go. Even though you have towels in the cylinders run a shop vac in them to get anything left behind.
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Old Nov 16, 2022 | 08:03 PM
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Feeler gauge noted. Yeah there are a few spots that are a little rough with the finger nail around the bottom coolant holes and i scraped and scraped with the razor blade and its the best it will get.
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Old Nov 16, 2022 | 09:18 PM
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i usually take a stone to the deck. you can use those rectangular knife sharpening stones. its faster if you can pull the dowels, but i know most home gamers don't have the tooling to do this. i spray wd40 on the stone every so often too.
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Old Nov 17, 2022 | 08:49 AM
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This is what you would use to really clean it and commonly used by shops to clean gasket surfaces:

https://www.3m.com/3M/en_US/p/d/b40064730/
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Old Nov 17, 2022 | 10:41 AM
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Originally Posted by tayto
i usually take a stone to the deck. you can use those rectangular knife sharpening stones. its faster if you can pull the dowels, but i know most home gamers don't have the tooling to do this. i spray wd40 on the stone every so often too.
IMO, this is the best method. As long as you have a good flat stone. It knocks down all the high spots and cleans and trues the deck surface.
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Old Nov 17, 2022 | 12:54 PM
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Originally Posted by shbox
This is what you would use to really clean it and commonly used by shops to clean gasket surfaces:

https://www.3m.com/3M/en_US/p/d/b40064730/
I looked into these when I was prepping my block surface, but this service bulletin scared me away.

https://static.nhtsa.gov/odi/tsbs/20...82814-5448.pdf

There was a long thread of name calling on this website about whether or not to use those discs... which usually means that it's totally fine to use in my experience on LS1tech.


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Old Nov 17, 2022 | 01:25 PM
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I can tell you imo after reading lots of material on the subject of abrasive materials getting into the motor, I decided to stick with the hard labor way of using a razor blade. If you can seal all orifices from harmful abrasives I would think using disc and sand paper would be optimal.
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Old Nov 17, 2022 | 07:15 PM
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Super scraper is what I’ve been using last few years at work. It’s a carbide scrapper. They make knock off cheaper brands too. Don’t use on aluminum though.
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Old Nov 18, 2022 | 08:51 AM
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Originally Posted by Epro
I looked into these when I was prepping my block surface, but this service bulletin scared me away.

https://static.nhtsa.gov/odi/tsbs/20...82814-5448.pdf

There was a long thread of name calling on this website about whether or not to use those discs... which usually means that it's totally fine to use in my experience on LS1tech.
Obviously, you have to be smart about it when using the discs.
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Old Nov 18, 2022 | 09:06 AM
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Originally Posted by shbox
Obviously, you have to be smart about it when using the discs.
Always someone that ruins it for everyone else
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Old Nov 18, 2022 | 09:43 AM
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Don't have to be quite as smart when using a wire wheel on a drill to clean the deck. That works wonders as well.
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Old Nov 19, 2022 | 08:05 AM
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Originally Posted by SS RRR
Don't have to be quite as smart when using a wire wheel on a drill to clean the deck. That works wonders as well.
Old school . If I can see the imprint of the old gasket, I'm not happy.
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Old Nov 19, 2022 | 08:27 AM
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I'm gonna say these days you have to be smart even with a wire wheel 😆, if you don't buy a quality one the bristles actually come loose and can get lodged in a engine orfice or your eye!
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Old Nov 19, 2022 | 02:01 PM
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I would not use a wire wheel on a block that is being repaired insitu. if not careful the wires can get into the engine and cause havoc.
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Old Nov 19, 2022 | 07:49 PM
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In the countless times I've used a wire wheel I must have been really reaLly rEalLy lUcKy!111
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Old Nov 20, 2022 | 05:09 PM
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its probably not that big of a deal on a sbc, as there are no oil galleries on the deck, but way less control of where debris is going vs a razor blade or stone
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Old Nov 21, 2022 | 12:05 PM
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From: Jackstandican
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Originally Posted by tayto
its probably not that big of a deal on a sbc, as there are no oil galleries on the deck, but way less control of where debris is going vs a razor blade or stone
It's fine.
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