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PILOT BEARING PROBLEM!! (SPEC II install)

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Old 01-28-2006, 04:37 PM
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Default PILOT BEARING PROBLEM!! (SPEC II install)

I've got everything apart.....trying to get the pilot bearing out! No luck what so ever! Anyone, does anyone know what to do? This is my last thing to replace before I start re-assembling everything. I have no idea what to do to get this thing out! SUCH A PITA
Old 01-28-2006, 05:03 PM
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anything anyone?
Old 01-28-2006, 05:09 PM
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I had to drill a hole in it to get it to budge. And then keep prying on it. It was a PITA. hope this helps. The new one goes in nice and easy with a hammer.
Old 01-28-2006, 06:11 PM
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I broke my first puller on it, took a grinder to it, 2 grinding tips later, had a hole big enough to get a larger puller behind it. Came right out after that. All you need to do is form a positive attitude about it, and realize that pilot bearings are the devil!
Old 01-28-2006, 06:16 PM
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I am having the same problem today. A few people have told me to pack the hole with grease and get something the same size as the inside of the bearing and hit it with a hammer. The force of the air and grease should pop it out. I will be tring this tomorrow.
Old 01-28-2006, 06:18 PM
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That's a bad idea unless you're feeling lucky. There is a freeze plug in the crank behind the pilot bearing that could pop out into the engine.
Old 01-28-2006, 06:18 PM
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thanks for the info........i consulted my old man and his semi-redneck engineering skills...told me to pack it full of wettoilet paper (as much as you possibly f'ing can! Keep on packing it with a screwdriver and a hammer until the thing starts to bulge out! Took me a while but finally worked!
Old 01-28-2006, 06:20 PM
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yeah i just got a slide hammer i will try first
Old 01-28-2006, 07:49 PM
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Originally Posted by mrhzk35404
yeah i just got a slide hammer i will try first
ditto, it work for me
Old 01-28-2006, 09:32 PM
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Originally Posted by DirtyBird222
thanks for the info........i consulted my old man and his semi-redneck engineering skills...told me to pack it full of wettoilet paper (as much as you possibly f'ing can! Keep on packing it with a screwdriver and a hammer until the thing starts to bulge out! Took me a while but finally worked!

come on toilet paper lol,,, did the freeze plug fall in or did it all go smoothly?
Old 01-29-2006, 10:19 PM
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It really isn't a freeze plug, it caps the oil galley in the crank. I would not do the toilette paper trick on the LS1 pilot bearing. Just asking for trouble.

The pilot bearings are pretty difficult to get out. I used a slide hammer to get mine out and it was a mangled mess when it finally came out.
Old 01-29-2006, 10:25 PM
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Can someone run me through ALL the steps on removing the pilot bearing, i have to do this soon for my new clutch
Old 01-29-2006, 11:51 PM
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I used a pilot bearing puller i got from jcwhitney. I had to dremel down the arms cause they were too fat to fit inside the pilot bearing. It worked perfect.

Originally Posted by 02WS6Bird
Can someone run me through ALL the steps on removing the pilot bearing, i have to do this soon for my new clutch
Step 1 - remove transmission. Step 2 - remove clutch. Step 3 - pull pilot bearing.
Old 01-30-2006, 01:21 AM
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I used a hammer and a chisel ever so gently to coax it out. Like said before it was a mangled mess.
Old 01-31-2006, 02:16 PM
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Go to Autozone. They rent a "blind hole" puller set. It's easy with that. I wouldn't be hammering, chiseling, cutting, grinding, or banging around with that oil plug there (much less running the risk of screwing up the bearing race.)
Old 01-31-2006, 03:03 PM
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Don't use the wet TP. I did once. I almost knocked the crank oil gallery plug in to the oil pan. It did start leaking oil (and would have oiled down my clutch had I not replaced it). If you packed anything behind there (grease or TP), don't be surprised if it starts leaking oil (and goes straight to your flywheel face). New plugs are about $4 from GM.

To replace it, simply chisel a slot in the bearing, let the needle bearings fall out, jam puller jaws in there, rotate the jaws, and give it a couple yanks with the slide hammer.
Old 01-31-2006, 03:08 PM
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I bought a bearing puller from harbor frieght, and managed to squeeze 2 of the 3 jaws in there after grinding them down. I later found one on northern tool I believe, that had 2 jaws and was smaller, and more ideal for the job. Neither tool was more than $15 IIRC. Definitely worth it.
Old 01-31-2006, 05:04 PM
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Well I will buy a bearing puller or whatnot next time I do the job, this worked and I cleaned the area where the bearing was very well before putting the new bearing back in. I have an LT1 so remember it is somewhat different than an LS1 tranny. I def. won't do this again but it worked....
Old 02-01-2006, 06:23 PM
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The grease method worked very well for me with my BB. Make sure any splatter doesn't come back at you and mess up your clean white shirt!

Chuck

Last edited by Chuck Harmon; 02-01-2006 at 07:27 PM.
Old 02-04-2006, 08:18 PM
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The wet toiletpaper(cleaner than grease) trick will work VERY well on a non ls1 small chevy. Like was said before DONT do it on ANY crank that isnt solid.


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