Paint & Body Work Custom Painting | Panel Repairs & Replacement

Filled in berger panel

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Old 06-03-2009, 09:35 AM
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Originally Posted by redhotSS
body filler will bond to fiberglass without any problem what so ever when done right, drilling holes isnt just a waste of time but i good way to make the glass start to crack and spread over time, just scratch the glass up, clean and prep it and there will be no issues, with that said you can actually buy fiberglass filler, id recommend using it then a body filler to smooth it up, as body filler isnt intended for a thick layer. also bondo is a cheap brand, that isnt worth the container its in. for those who care to do the job right.
Yeah I roughed up the edges very well, damn well if this starts to crack I know what I will be doing in the future and by that time I should have a key fob for my car and then I will be getting rid of the trunk key hole. There are some spots that I can tell that I messed up on but I will wait till I have more patience, some spots where the newspaper that I put under the panel so the paint wouldn't mess up my portable workbench, hit while the paint was drying. Otherwise I am very pleased with my first attempt at this it looks awesome.

This just takes some time, I now know for the future patience and a taller work bench, I am 6'6 and working on this hurts my back something fierce, damn workbench is like half my size so when I was bent over to sand and for paint I must tweaked something.

I will get installed pics up soon. Thanks for those of you with you thoughts/compliments/constructive criticism.
Old 06-03-2009, 11:07 AM
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Ok so on my break here at work I went out to the parking lot and got some quick pics, there are some spots you would see in person but it looks great and maybe because I notice the small stuff.





Old 06-03-2009, 12:53 PM
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seeing this thread almost makes me wanna peal the stainless camaro letters out of mine and smooth it over, that looks good man
Old 06-03-2009, 01:10 PM
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Thanks, it doesn't take much, I would say just get an extra one to mess with, I did that just in case I have any issues I can always throw my stock one back on.
Old 06-03-2009, 01:11 PM
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looks good, i was thinking of doing this to the extra one i bought... still not sure what im gonna do with it...
Old 06-03-2009, 01:19 PM
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Originally Posted by LS1BLKSS
looks good, i was thinking of doing this to the extra one i bought... still not sure what im gonna do with it...
Thanks I wanted to do this cause when I bought the car I wanted to put 69 Z28 badges on it, like they did in 69, well I bought the badges off ebay for $66 shipped for all four, two fender, one front, one rear. so... they come in friday and I will be putting them on in the same locations they did in 69 so I needed to have a smooth center to mount the badges.

Joser if you want help or anything or you want some bondo let me know I still have that can of it at my place and you can have it if you want.
Old 06-03-2009, 01:21 PM
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Looks great man! I'll get to see it up close tomorrow and make fun of your bondo skills...jk man.
Old 06-03-2009, 01:24 PM
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Yeah dude there are some spots that I am like damnit, but for all intents and purposes it looks great.
Old 06-04-2009, 12:42 AM
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looks killer
Old 06-04-2009, 12:56 AM
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Looks clean man! Throw those badges on!
Old 06-05-2009, 01:02 AM
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heres mine

Old 06-05-2009, 01:10 AM
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what i did was sand the letters really good with some 120 made sure there was no shiny left then i used some very strong expensive plastic panal bond/fill and filled the letters as much as i could. sanded it down with 120-220 then applyed an even coat of body filler, then block sanded it with 220 and i did that twice before i got it straight, primered the **** out of it then blocked it again with 320 grit. then i painted it and color sanded and buffed it and it looks like glass
Old 06-05-2009, 08:59 AM
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Yeah my process was not as extensive I may take it to a paint shop for paint, but yeah i used body filler did a couple layers sanded down then did one last fill, sanded down with 60 grit then I hit it with a few layers of primer, then painted it and just after first layer of clear I did a wet sand then cleared the rest. It really is not 100% I have some rough spots but for now it looks ****, I will most likely sand it all down again get the body filler perfect, it is about 98% there then take it to a paint place cause I am really not that good with paint, I can have all the patience when tearing into the engine tras or rear but none for painting.
Old 06-07-2009, 08:17 AM
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bondo is the wrong way to fill letters.it will work somtimes but will always sooner or later crack/letters come back it just depends on how hot it gets.you need to use the 3m two part stuff.bondo has way different propertys then your rear pnl that make them expend at different rates.they are dis-similer metierls.
Old 06-19-2009, 03:52 PM
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well i finally finished my completely filled Berger panel..
i decided to go with a satin black to add some contrast to the otherwise all gloss rear end on my car.

i filled in the camaro letters, and the key hole!






sorrry for the semi crappy pictures, all i have is my cell phone.
oh, and don't worry about the rear bumper, i know it's shitty looking, thats how i bought it. it's going into paint next week or so.
Old 06-19-2009, 10:41 PM
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http://eastnc.craigslist.org/pts/1197495794.html
Here's the link for my boy is does them... I've seen them in person and they look good!!
Old 06-20-2009, 01:37 AM
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lol, it's not a hard thing to just do yourself...

mine's rattle can.
Old 11-16-2010, 08:26 PM
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Originally Posted by tals7
bondo is the wrong way to fill letters.it will work somtimes but will always sooner or later crack/letters come back it just depends on how hot it gets.you need to use the 3m two part stuff.bondo has way different propertys then your rear pnl that make them expend at different rates.they are dis-similer metierls.


Well I live in Southern California, we range from 100 degrees in the summer to ~ 50/60 degrees in the winter, No issues with my panel at all. It is the process in which you do this, if you use one huge glob of bondo and do not layer it, then i can see a problem. So far over a year on this panel and no issues. I get compliments on it still.
Old 11-17-2010, 02:58 AM
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mine came out great on my old Z. like stated, i did multiple layers and it worked flawlessly...

Old 11-22-2010, 01:11 PM
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Mine with 70 chevelle emblems I used a filler for plastic but essentially it was bondo.


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