Shaving key holes
Remove door panels and remove lock cylinders by pulling the U clip off the back. Back with ART(Metal tape). Scuff insides of recess on outside of door panel and fill with epoxy. I used 3M automix SMC adhesive. Allow to dry and block sand.

A little body filler and some more block sanding.

Then mask and primer. I did some work on the quarters too.

Still a week or two before paint but I think it looks pretty alright.

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I figured fiberglass on a fiberglass door would do the trick but it turns out you have to use SMC fiberglass like the door is made of and heat both the door and the piece you fab in so it will cure together.
Pain in the *** and not worth the hastle. Since you are already this far along in the project maybe some one more experienced in this matter can chime in and let you know if what you did here will hold or not. Hope all works out for you, mine sure didn't.
I figured fiberglass on a fiberglass door would do the trick but it turns out you have to use SMC fiberglass like the door is made of and heat both the door and the piece you fab in so it will cure together.
Pain in the *** and not worth the hastle. Since you are already this far along in the project maybe some one more experienced in this matter can chime in and let you know if what you did here will hold or not. Hope all works out for you, mine sure didn't.



