3.5 volts across anunplugged engine coolant sensor?
You need to test the sensor using a ohmeter, check this chart
https://ls1tech.com/forums/15884132-post2.html
I unhooked the sensor connector and jumped the +5v reference wire to the signal wire and the monitor reads 284 degrees as it should as a diagnostic check. I went one step further and started the truck like this to make sure the PCM would kick the fan on and it did.
I then unhooked the pcm connector and tested continuity of these two wires from the the sensor plug to the PCM plug and they were good.
I plugged the sensor connector back in and checked voltage across the circuit from the pcm blue plug (wire 63 and 74). This is where I saw the +3.5 volts. I unhooked the sensor plug and checked voltage across the sensor and got a reading of +3.6 volts.
If this resistor type sensor does not store a charge then I must have a +12 battery voltage short because the key was off.
voltage (then figure out resistance and calculate to a
temperature number). So there should be a voltage
developed (unless it decides to fault and give up).
High voltage, high resistor value in the sensor mean
low temp to the PCM. Open circuit ought to read -40
or so.
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Why is there voltage (+3.6V) across an unhooked ECT sensor?
Where is the voltage coming from?
key is off, PCM connectors are off, ECT sensor plug is off and the reading acroos the sensor is +3.6V!
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the harness off?
Only thing that comes to mind is some kooky corrosion
cell type action. Wonder what the sensor would read if
you pulled it out and baked it dry. Or, for that matter,
just what's left of the business end.
Unscrew the sensor, remove it from the head, and repeat the measurement.
How are you measuring the voltage, do you have your DMM set to 20VDC (just sanity checking your technique)...?
Measure VDC between coolant (at radiator neck) and engine block... if it is appreciably non-zero then the coolant may be acting like an electrolyte and/or you're missing a ground strap.
This is good and bad because I'm out of ideas on the temperature issue. I'm going to clean everything up, put it together and try again unless anyone has a another idea. If it still don't work I'm going to abandon those wires and run new ones to the pcm!
one thing I noticed today was that I I let the mechanical gauge get to 200 degrees and the monitor was reading around 120. I turned the key off then on and the reading jumped to 140. I did it again and it jumped to 160 and that was as high as I could get it. The mechanical was still reading 200. The sensor is new and I did not use any tape.
I should also note that this is the second engine in the truck. the first one was junk and I did not have a water temp gauge at the time but the fan did kick on and off at least telling me it was reading temperature somewhat correct. The new engine is using the same PCM and wiring harness I built myself. The only thing modified before the second engine was installed was taping and looming the harness and I wonder if something happened during that process to cause this issue!






