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Porsche 911 LS1 Swap need Help!!

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Old 09-26-2009, 05:21 PM
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Default Porsche 911 LS1 Swap need Help!!

My LS1 911 conversion is getting very close to being finished but I have a problems with the timing or PCM programming.Car starts up and idles around 800rpm's, I am unable to rev past 1500rpm and gas fumes smell extremely rich. Below is some history and what I have done so far

BTW, Have used the scanner and get the following codes:
P0121 TPS/Pedal Position
P0336 Crankshaft Position (this is where I think the problem is but I changed the sensor and still same problem
P0481 Cooling Fan 2 control ( I have output wire to relay)

Here is the history:
- Techrod standalone harness
- 99 Camaro Engine
- PCM programmed with VAT's and rear O2's removed
- Returnless fuel rail with 50 PSI of fuel
- Coil packs from 2008 vette
- Typhoon Intake
- 85mm SLP Mass Flow Sensor
- 85mm throttle body
- Changed plugs
- drained gas and filled with fresh tank
- Replaced Crankshaft Sensor

Appreciate anyones help from this forums, I am new to the LS1 world but learning quick

Thanks
Attached Thumbnails Porsche 911 LS1 Swap need Help!!-rear-engine-view-2.jpg   Porsche 911 LS1 Swap need Help!!-rear-engine-view.jpg  
Old 09-26-2009, 05:24 PM
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Anyone interested in the conversion can see the entire build at this link:

http://forums.pelicanparts.com/porsc...ion-911-a.html
Old 09-26-2009, 08:03 PM
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This is a bit of a long shot, but I seem to remember that you can reverse two of the sensor connectors on an LS1. There was a guy putting one in a 240SX recently on this forum that did just that. You might want to resurrect his post.

I don't like scratch built harnesses because I never know if they were correctly done. It might be time to dig out a schematic and a volt meter and check the harness pin to pin on each connector and make sure it tracks to the connector on the PCM. Trace each of the grounds and make sure they are good. Is the engine grounded to the chassis with a cable? Check all your power supplies and make sure you're getting 12V to all of them.

You might also find someone local with a known good PCM and see if it works on your car.

You didn't change the injectors did you? If you did, were they the same flow rate?

When I first fired my LS1 it ran like crap and I traced it to the injectors. Took them out and had them ultrasoniclly cleaned and flowed and the car ran perfect. How long had your injectors sat before you tried to start the car?

Phil
Old 09-26-2009, 10:27 PM
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is it dbw or dbc?
Old 09-26-2009, 10:53 PM
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P0336 - A new crank sensor needs CASE relearn. Some scen tools can do this procedure.

Don't think this would keep it from revving over 1500 rpm, though.

I see the LS1 in the engine compartment, but I'm still having a hard time believing it. You are very brave. Nice job.
Old 09-27-2009, 03:50 AM
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did you check if the TPS is reading correctly ?

and the two sensors that can be mixed up are the cam and map sensors if i remember correctly.

what tranny are you using?
Old 09-28-2009, 08:04 AM
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Thanks for everyone's feedback and I have been spending more time on LS1Tech this past weekend and finding tons of information. Now that my car is V8 my Porsche forums are usless.Not to mention the purest on that site do not have the respect of conversions and some consider the car a bastard child now. Let them think that when I am flying by them and can change my plugs and oil under 30min

So to answer some questions:
-- Injectors were on the motor when I purchased and could be a problem. I am going to run some Seafoam injector and cleaner thru them to see if this helps or improves the problems.
-- Car is DBW
-- TPS sensor is showing a reading with my scanner

I did check yesterday all the grounds and found that my right side coil packs were not grounded and showed open load when I Ohm'd to ground. So I made some ground wires from the valve covers to coil pack bracket and then from the heads to the ground so everything now is reading less than .4 to direct ground.

Restarted car and idle is still crappy but less fumes. I suspect I burned out another pair of plugs and will replace again.
Old 09-28-2009, 02:59 PM
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Here is a reading from my scanner:

ST FTRM1 (%) 14
LT FTRM1 (%) 24
ST FTRM2 (%) 6.2
LT FTRM2 (%) 24.2
MAP (in.hg) 18.9
Engine (RPM) 800
VEH Speed 0
ING ADV (Deg) 21~24 "keeps moving"
IAT (F) 120
MAF (lb/min) 2.2
ABSLT TPS (%) 0
Second Air "Error"
O2S11 .7v 10.9%
O2S12 .4v N/A
O2S21 .8v 8.5%
O2S22 .4v N/A
Old 09-29-2009, 02:19 PM
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Day # 3 of troubleshooting and I have traced an issue with the spark. I used a timing light on each of the spark plug wires to see if I was getting a spark to each of the plugs and found that cylinder #4 and cylinder #7 are dead.

I swapped coil packs with know good ones and the problem still stays at #4 and #7

Not sure what to check next but think it may be in the PCM.

Any advice?
Old 09-29-2009, 02:23 PM
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Does this thing have cats?? grab a noid light and make sure all the injectors are lighting up. I can give you a flow chart on the codes if you would like.

mike
Old 09-29-2009, 02:58 PM
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50 psi is too low. LS1 factory psi at the rail is 58-61 psi

Also take this advice to make your life easier. Add grounds... All over the place you cant have too many and if you do a neat job it doesnt look bad or detract from anything but will keep you running smooth for many miles. I added about 6 to my swap. Ran them all to one common grounding block as well. 3 years, runs like a factory built car no gremlins or issues whatsoever
Old 09-29-2009, 03:33 PM
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No Cats or second O2's, PCM was programmed to remove all emissions stuff. How to check the injector pulses? Will a high/low circuit meter work and which wire on the injector?


Originally Posted by DAS1998
Does this thing have cats?? grab a noid light and make sure all the injectors are lighting up. I can give you a flow chart on the codes if you would like.

mike
Old 09-29-2009, 04:51 PM
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youcan just take a test light and go from one terminal to the other terminal on the harness side and have some one crank. the light should pulse.
Old 09-29-2009, 07:45 PM
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Default poor idle

Check all the pcm connections, tps connector, is it a drive by wire? Nice swap btw I have a sbc 911!
Old 09-29-2009, 07:49 PM
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Thanks, it is cable throttle. I plan to pull the PCM and add some extra grounds next. Do you know where the PCM is grounded to? Is it just the casing of the PCM?

Originally Posted by bustac
Check all the pcm connections, tps connector, is it a drive by wire? Nice swap btw I have a sbc 911!
Old 09-29-2009, 08:29 PM
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PCM case is not grounded.

Pin #1 and pin #40 are ground in each red and blue PCM harness connector.


My head is still having a hard time reconciling a V8 in a 911. Isn't the body chassis designed for a flat engine? I must be naive.
Old 10-04-2009, 08:55 AM
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About to give up, I have tried multiple grounds, new plugs, checked injector and coil signals and everything checks out.
Old 10-04-2009, 10:00 AM
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edit: missed the part about your coil packs being dead. Is this still the case?

Don't give up. You'll find it.

Last edited by 98blackSS; 10-04-2009 at 10:07 AM.
Old 02-03-2010, 04:30 AM
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bringing back from the dead

any updates?
Old 02-16-2010, 11:21 PM
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car still has same problem. Starts up every time but smells real rich and will not Rev past 2K. No spark at #4 and #7 and I have replaced the injectors, intake and TB.

Problem now is I am back in China and can not work on the car till April.

Plan on contacting local turner Jeremy Formato when I return as I convinced the problem has to do with the PCM.

Really hope to get this beast running soon..


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