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My 1963 Ford Econoline 4.8/6L80E build

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Old 05-26-2015, 10:03 PM
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Under seat pans look like a perfect place for some storage compartments. Access doors on the front? Also how are you holding the fleece onto the frame? Superglue or something similar I expect?
Old 05-27-2015, 06:04 AM
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Originally Posted by mcdave71
Under seat pans look like a perfect place for some storage compartments. Access doors on the front? Also how are you holding the fleece onto the frame? Superglue or something similar I expect?
I hot glue it.
Old 06-01-2015, 02:11 PM
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Starting on the drivers wheel tub




Old 06-02-2015, 12:04 PM
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This is amazing... So much attention to detail, and some of the cleanest fab skills Ive seen in a long time!

Cant wait to see how this turns out!

Justin
Old 06-07-2015, 02:04 PM
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Got the floor patch and the passenger rear seat pan welded in.


Also started on the drivers rear seat pan. And welded in the drivers wheel tub

Old 06-07-2015, 08:34 PM
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use some good seam sealer then quiet it up bed liner everything top and bottom side. Helps make everything water tight.
Old 06-08-2015, 04:57 AM
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Originally Posted by 76larkman
use some good seam sealer then quiet it up bed liner everything top and bottom side. Helps make everything water tight.
Yes, everything is seam sealed. Going to use LizardSkin or Raptor on the floor

Last edited by trozfan; 06-08-2015 at 05:45 AM.
Old 06-08-2015, 01:04 PM
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Beautiful fab skills, that is going to be an awesome van when done.
Old 06-09-2015, 02:56 PM
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Originally Posted by ghettocruiser
This is amazing... So much attention to detail, and some of the cleanest fab skills Ive seen in a long time!

Cant wait to see how this turns out!
I agree. There are a number of very cool builds in this forum, but the level of creativity (RX8 seating into a '63 Ford van?!), attention to detail, and craftsmanship make this one a must-follow for me.
Old 06-09-2015, 03:01 PM
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Originally Posted by mcdave71
Under seat pans look like a perfect place for some storage compartments. ....
I totally agree with this. Would make for a perfect spot to store a gun if you couldn't carry it with you (like stopping at the post office).

Another great use for that space would be subwoofers. The cavity looks plenty big for some 10's or maybe even 12's...





Andrew
Old 06-09-2015, 06:28 PM
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Originally Posted by dniemi
Beautiful fab skills, that is going to be an awesome van when done.
Thanks
Old 06-09-2015, 06:29 PM
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Originally Posted by AAIIIC
I agree. There are a number of very cool builds in this forum, but the level of creativity (RX8 seating into a '63 Ford van?!), attention to detail, and craftsmanship make this one a must-follow for me.
Thanks. I only hope I get this thing finished someday!
Old 06-09-2015, 08:50 PM
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Awesome job on a different type of build. Krass and Bernie would love it.
Old 06-11-2015, 10:38 AM
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Originally Posted by trozfan
The nicest butt welds I have ever done. Either I'm getting better or I am just having a lucky day.





Very cool build, and impressive fab skills. I will be watching this one.

What kind of welder are you using? My butt welds never come out that clean.
Old 06-11-2015, 11:43 AM
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I have a feeling that butt weld comes more from attention to fit up, prep, and patience than it does the type of welder haha.

Using those clamps like he has, taking the time to get your gaps consistent and as level as you can from the start, and then not warping the crap out of everything will go a long way!

Still be best Ive seen in a long time, even with all that gear though. I wish I could weld panels that clean!!

J.
Old 06-11-2015, 11:47 AM
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Originally Posted by ghettocruiser
I have a feeling that butt weld comes more from attention to fit up, prep, and patience than it does the type of welder haha.

Using those clamps like he has, taking the time to get your gaps consistent and as level as you can from the start, and then not warping the crap out of everything will go a long way!

Still be best Ive seen in a long time, even with all that gear though. I wish I could weld panels that clean!!

J.
I should have asked what welding process was used. I see some use tig and some use mig. I have both but have only used mig on body panels.
Old 06-11-2015, 12:39 PM
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Originally Posted by Bowtie316
I should have asked what welding process was used. I see some use tig and some use mig. I have both but have only used mig on body panels.
I have a cheap but reliable Campbell Hausfeld that has been going strong for 15 years! Wish I could Tig but I suck at it. Tig is best but takes a long time to master and since I don't own one I can't practice it.

Getting the panels perfectly level is the key to a barely noticeable weld. Something I rarely accomplish. Most of the time (even with the clamps) one side is just a little bit low and you will see a line. Best to leave it because once you start grinding it down to make it look good, you risk the chance of thinning out the metal. Then you've got a big problem on your hands
Old 06-11-2015, 12:43 PM
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Originally Posted by ghettocruiser
I have a feeling that butt weld comes more from attention to fit up, prep, and patience than it does the type of welder haha.

Using those clamps like he has, taking the time to get your gaps consistent and as level as you can from the start, and then not warping the crap out of everything will go a long way!

Still be best Ive seen in a long time, even with all that gear though. I wish I could weld panels that clean!!

J.
You are so right. Getting them level at the start is the key. Even 1/64 down on one side and you will never make it look invisible without thinning out the metal way too much. Unfortunately I rarely accomplish that!
Old 06-11-2015, 12:48 PM
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Originally Posted by Gus_Mahn
Awesome job on a different type of build. Krass and Bernie would love it.
Thanks! And yes it is K&B approved! Trosley is digging it, and did this cartoon for me:




Hope I finish it, and get to take him for a ride in it.
Old 06-11-2015, 03:18 PM
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Finally finished the rear seat pans. I keep a log of everything and I was surprised that I had 19 hours in them. Adds up quick. I guess it is better than the $650 the junk yards wanted for the original rear seat pan from an RX8! I would've had to modify them anyways.



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