Finished My 8.8 Project
#1
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Finished My 8.8 Project
***UPDATE*** Check out my last post on Page 4 for pics of the modified crossmember and the true dual exhaust. ***UPDATE***
Well, I'm 99% finished with my 8.8 hybrid rear; the only thing left to do is to powdercoat and mount the chromoly axle braces. It's done, otherwise, and I thought ya'll might like to see it. It has an 8.8 center section from a mid 90's Mustang and Camaro 10-bolt outer axles tubes that I machined and pressed into the 8.8 center section (from my old 10-bolt). I then had Bill Buck of Bill Buck Race Cars in Austin, TX straighten the tubes, fully weld them, and then weld on the Moser 7900FM big-bearing 9" ends. While we were building the rear, Bill and I welded on some LCA relocation brackets. I also had Bill rebuild the 31-spline gearset with new Ford Racing Kevlar TracLock disks. The 31-spline TracLock posi came out of a 99 Mercury Mountaineer with around 30K miles on it. The rear has a 1350 yoke, 3.73 gears, 31-spline Moser axles machined to the correct length with a Chevy bolt pattern, reluctor rings for Traction Control and ABS, and machined for the Ford-style 9" ends. I had Driveshaft Specialist Inc of San Antonio balance my existing aluminum driveshaft and mount the correct crossover U-Joint (PCN-447.) This allows me to use my Chevy wheels and factory SS disk brakes, TCS, and ABS with the 8.8 center section, but use the big 9" bearings. I used sway bar drop brackets from Spohn Performance to help mount the factory sway bar, but I still had to fabricate some additional drop down plates in order to clear the torque arm. Speaking of torque arms, I modified a Maximum Motorsports Heavy Duty torque arm to work with my Camaro. The TA bolted right up to the 8.8 center section, but I had to modify the front tunnel brace to be able to mount the TA to the Chevy (basically, you flip the MM tunnel brace over, cut off a little bit of the "legs" and fabricate a plate to mount to the bottom of the F-body...not too difficult, actually.) Once I was finished fabricating the front tunnel brace mount, I had my aircraft welding buddy do all the final welding, powdercoated the bare-metal parts, and got everything in the car. The rear is set at a -2 degrees, a good angle for a M6 Camaro, I believe. I have BMR double adjustable lower control arms, a BMR double adjustable Panhard Bar, and polyurethane bushings all around. I narrowed the rear by 1/2" and did a very slight mini-tub job (removed some of the inner fender well and trimmed the bumpstops) to fit the 17x11 Torque Thrust II wheels and the 315/35R17 Nitto NT05R tires. They tuck in to the rear very nicely, and I was able to keep all the factory interior panels and rear seats...that way, I can still take my daughter for rides!! Because we lost about an inch of ground clearance with the MM torque arm and crossmember, I added rear air bags in order to adjust the ride height of the car. We have QA1 shocks all the way around, and by adjusting the front coilovers, we were able to get that one inch of ground clearance back. The rear has an LPW Ultimate cover, and as mentioned above, I still need to powdercoat and mount the axle braces. The rear is completely quiet; let me tell you that Bill Buck did an outstanding job setting this thing up. We used solid pinion spacers to eliminate the crush sleeve, so it took some extra time getting it set up. But, it should (knock on wood) be pretty much bulletproof. We're running Royal Purple 75-90. Hope you enjoy the pics.
Well, I'm 99% finished with my 8.8 hybrid rear; the only thing left to do is to powdercoat and mount the chromoly axle braces. It's done, otherwise, and I thought ya'll might like to see it. It has an 8.8 center section from a mid 90's Mustang and Camaro 10-bolt outer axles tubes that I machined and pressed into the 8.8 center section (from my old 10-bolt). I then had Bill Buck of Bill Buck Race Cars in Austin, TX straighten the tubes, fully weld them, and then weld on the Moser 7900FM big-bearing 9" ends. While we were building the rear, Bill and I welded on some LCA relocation brackets. I also had Bill rebuild the 31-spline gearset with new Ford Racing Kevlar TracLock disks. The 31-spline TracLock posi came out of a 99 Mercury Mountaineer with around 30K miles on it. The rear has a 1350 yoke, 3.73 gears, 31-spline Moser axles machined to the correct length with a Chevy bolt pattern, reluctor rings for Traction Control and ABS, and machined for the Ford-style 9" ends. I had Driveshaft Specialist Inc of San Antonio balance my existing aluminum driveshaft and mount the correct crossover U-Joint (PCN-447.) This allows me to use my Chevy wheels and factory SS disk brakes, TCS, and ABS with the 8.8 center section, but use the big 9" bearings. I used sway bar drop brackets from Spohn Performance to help mount the factory sway bar, but I still had to fabricate some additional drop down plates in order to clear the torque arm. Speaking of torque arms, I modified a Maximum Motorsports Heavy Duty torque arm to work with my Camaro. The TA bolted right up to the 8.8 center section, but I had to modify the front tunnel brace to be able to mount the TA to the Chevy (basically, you flip the MM tunnel brace over, cut off a little bit of the "legs" and fabricate a plate to mount to the bottom of the F-body...not too difficult, actually.) Once I was finished fabricating the front tunnel brace mount, I had my aircraft welding buddy do all the final welding, powdercoated the bare-metal parts, and got everything in the car. The rear is set at a -2 degrees, a good angle for a M6 Camaro, I believe. I have BMR double adjustable lower control arms, a BMR double adjustable Panhard Bar, and polyurethane bushings all around. I narrowed the rear by 1/2" and did a very slight mini-tub job (removed some of the inner fender well and trimmed the bumpstops) to fit the 17x11 Torque Thrust II wheels and the 315/35R17 Nitto NT05R tires. They tuck in to the rear very nicely, and I was able to keep all the factory interior panels and rear seats...that way, I can still take my daughter for rides!! Because we lost about an inch of ground clearance with the MM torque arm and crossmember, I added rear air bags in order to adjust the ride height of the car. We have QA1 shocks all the way around, and by adjusting the front coilovers, we were able to get that one inch of ground clearance back. The rear has an LPW Ultimate cover, and as mentioned above, I still need to powdercoat and mount the axle braces. The rear is completely quiet; let me tell you that Bill Buck did an outstanding job setting this thing up. We used solid pinion spacers to eliminate the crush sleeve, so it took some extra time getting it set up. But, it should (knock on wood) be pretty much bulletproof. We're running Royal Purple 75-90. Hope you enjoy the pics.
Last edited by Gimme; 09-04-2013 at 09:10 AM. Reason: Revised Crossmember, True Duals, Added Pics
#6
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I'd like to see your bolt-on setup...sounds cool!! Just one thing to remember, though: according to Bruce Griggs of Griggs Racing, there's something like 150,000psi where the TA mounts to the diff. I had originally thought about fabricating my own TA, but with the crazy stresses and loads, I just bought a pre-fabbed one and modified it.
#7
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I could PM you a pic of it, I don't wanna go crazy about posting it up yet without really testing it out and working around any design flaws ect. I do understand the stress put on the t/a bracket and I believe my bracket is stronger than most 9" pieces I have seen and those have been working well for years so I'm not too worried about it thus far.
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#9
Any pics of the press you used? I got a 89 mustang rear end we just cut the tubes off of 4" from the center section and the f-body tubes cut off as close as we could ge tto the center section, but it looks like there is no way to get them to fit !
The mustang 8.8 is 2.75 inside diameter and the fbody are 2.85 outside diameter or something
The mustang 8.8 is 2.75 inside diameter and the fbody are 2.85 outside diameter or something
#12
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Any pics of the press you used? I got a 89 mustang rear end we just cut the tubes off of 4" from the center section and the f-body tubes cut off as close as we could ge tto the center section, but it looks like there is no way to get them to fit !
The mustang 8.8 is 2.75 inside diameter and the fbody are 2.85 outside diameter or something
The mustang 8.8 is 2.75 inside diameter and the fbody are 2.85 outside diameter or something
https://ls1tech.com/forums/gears-axl...8-8-build.html
https://ls1tech.com/forums/lt1-lt4-m...ght-8-8-a.html
https://ls1tech.com/forums/gears-axl...questions.html
https://ls1tech.com/forums/automatic...lled-pics.html
#13
machine down the f-body tubes if you have a machine shop near by. or you can custom fab a sleeve and do a hell of a weld job. here a couple of other build thread to fill your cranium.
https://ls1tech.com/forums/gears-axl...8-8-build.html
https://ls1tech.com/forums/lt1-lt4-m...ght-8-8-a.html
https://ls1tech.com/forums/gears-axl...questions.html
https://ls1tech.com/forums/automatic...lled-pics.html
https://ls1tech.com/forums/gears-axl...8-8-build.html
https://ls1tech.com/forums/lt1-lt4-m...ght-8-8-a.html
https://ls1tech.com/forums/gears-axl...questions.html
https://ls1tech.com/forums/automatic...lled-pics.html
yeah been reading for last 3 days brain is burnt out ! I think I may end up getting some sleeves made, how much have people been paying for those sleeves to be made ? Thanks !
#14
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i like that TA set-up a lot. if i don't like my mini-laddar bars once i get mine going, i might switch to this. i like the way it mounts to the rear a lot better than factory f-body torque arms.
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Rear is Now 100% Done...For Now...
Axle braces are on. Been beatin' the hell outta this rear-end, and it's doing great.
Currently working on a new crossmember design (as opposed to the modified MM piece that's currently on the car) which will give me back the lost ground clearance (so I can bring the ride height down a little bit when at the Auto-X track.)
Currently working on a new crossmember design (as opposed to the modified MM piece that's currently on the car) which will give me back the lost ground clearance (so I can bring the ride height down a little bit when at the Auto-X track.)
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Good luck!!