Generation IV External Engine LS2 | LS3 | LS7 | L92 | Bolt-Ons | Intakes | Exhaust | Ignition | Accessories
Sponsored by:
Sponsored by:

My ported LS3 intake pics/info

Thread Tools
 
Search this Thread
 
Old 04-13-2010, 08:42 PM
  #1  
TECH Resident
Thread Starter
iTrader: (13)
 
LS1 BU's Avatar
 
Join Date: Apr 2002
Location: South Elgin
Posts: 865
Likes: 0
Received 0 Likes on 0 Posts

Default My ported LS3 intake pics/info

Decided to port my own intake. Curious to see how much I gain. I will be testing it on back to back dyno pulls to see what it does. Will be going on 416 LS3/L92 motor. Motor make 482 rwhp with stock ls3 intake.

I spent tons of time on this thing. Porting wasn't bad. But removing the inner posts and resealing the intake is very time consuming. I have tons of open cuts hands from inside plenum. Very sharp edges in there. If I had it to do again I would just pay someone to do this. I have around 30 hours in cutting/grinding and sanding.

I opened up the runners and hand sanded them. Went about 6-8 inches deep
I opened up the throttle body area and removed all sharp edges. Finish sanded.
Removed inner posts. Resealed bottom post holes with metal plates and JB Weld. Took two packs of it.
I hand sanded plenum area to remove sharp edges.

I think It turned out ok










Last edited by LS1 BU; 04-13-2010 at 08:48 PM.
Old 04-17-2010, 09:10 PM
  #2  
TECH Fanatic
iTrader: (9)
 
1lejohn's Avatar
 
Join Date: Mar 2004
Location: Pasadena Texas
Posts: 1,318
Likes: 0
Received 0 Likes on 0 Posts

Default

Nice job. You did do alot of work. I only ported the opening on mine.
Old 04-17-2010, 09:49 PM
  #3  
TECH Resident
iTrader: (490)
 
one fast zo6's Avatar
 
Join Date: Jan 2008
Location: Austin, Texas
Posts: 791
Received 0 Likes on 0 Posts

Default

LOOKS GREAT! you are the man, good job.
Old 04-17-2010, 09:56 PM
  #4  
12 Second Club
iTrader: (4)
 
SweetS10V8's Avatar
 
Join Date: Jun 2004
Location: Michigan
Posts: 2,580
Likes: 0
Received 3 Likes on 3 Posts

Default

Borrowing a buddys unported intake to compare back to back?
Old 04-17-2010, 10:08 PM
  #5  
11 Second Club
iTrader: (35)
 
SmokedOutZ28's Avatar
 
Join Date: Dec 2004
Location: NW Chicago burbs
Posts: 2,163
Likes: 0
Received 0 Likes on 0 Posts

Default

Nice! I'm really interested in the results.
Old 04-18-2010, 07:49 AM
  #6  
12 Second Club
iTrader: (9)
 
spaz1's Avatar
 
Join Date: Apr 2008
Location: Calgary Ab. Canada
Posts: 629
Likes: 0
Received 1 Like on 1 Post

Default

lets see if it was worth it...
Old 04-18-2010, 08:47 AM
  #7  
TECH Resident
Thread Starter
iTrader: (13)
 
LS1 BU's Avatar
 
Join Date: Apr 2002
Location: South Elgin
Posts: 865
Likes: 0
Received 0 Likes on 0 Posts

Default

Thanks for compliments. I would have had results yesterday. But I broke the tailshaft housing on my trans on the second pull with stock intake. Right before I was going to install the ported intake. Should have it fixed this week.

Hoping to see at least 15 rwhp with this thing.
Old 04-18-2010, 09:14 AM
  #8  
Banned
iTrader: (22)
 
LS1 SPEED's Avatar
 
Join Date: Jan 2004
Location: Schaumburg,IL
Posts: 4,957
Likes: 0
Received 0 Likes on 0 Posts
Default

intake looks good

hand look bad : LOL

I'm sure it will see some gains once it's back together.
Old 04-18-2010, 10:09 PM
  #9  
12 Second Club
iTrader: (49)
 
bww3588's Avatar
 
Join Date: Sep 2005
Location: Chillicothe/Lima, Ohio
Posts: 8,139
Received 8 Likes on 8 Posts

Default

any pictures of where you cut to seperate the intake?
Old 04-19-2010, 08:12 AM
  #10  
TECH Resident
Thread Starter
iTrader: (13)
 
LS1 BU's Avatar
 
Join Date: Apr 2002
Location: South Elgin
Posts: 865
Likes: 0
Received 0 Likes on 0 Posts

Default

I used a small air saw to cut out the posts. I went in through the throttle body opening. Just have to me real careful. This is the underside where the post wells are sealed up.

Old 04-19-2010, 12:26 PM
  #11  
12 Second Club
iTrader: (49)
 
bww3588's Avatar
 
Join Date: Sep 2005
Location: Chillicothe/Lima, Ohio
Posts: 8,139
Received 8 Likes on 8 Posts

Default

you didnt split the intake to do any porting inside?
Old 04-19-2010, 01:21 PM
  #12  
TECH Resident
Thread Starter
iTrader: (13)
 
LS1 BU's Avatar
 
Join Date: Apr 2002
Location: South Elgin
Posts: 865
Likes: 0
Received 0 Likes on 0 Posts

Default

No I just reached in the T/B opening and hand sanded the plenum to remove all the sharp edges. There is alot of sharp edges in the plenum.
Old 04-19-2010, 01:37 PM
  #13  
cam
TECH Junkie
iTrader: (9)
 
cam's Avatar
 
Join Date: Apr 2004
Location: in the garage
Posts: 3,389
Received 62 Likes on 53 Posts

Default

If i get time I might port mine too. I was thinking about just machining out the entire hole where the bottoms of the posts are. So instead of trying to work through the TB opening ( which is impossible for me theres no way my hands can fit in there I tried ) so I thought if i just machined them out and down to the roof of the intake then i could make some plugs and either plastic weld them in there or some other suitable method. Probably be a hella lot easier.

Im curious though is there anywhere inside the air cavity in particular that responds well to porting or is it mainly the TB opening and post removing that makes gains?
Old 04-20-2010, 01:18 PM
  #14  
TECH Resident
Thread Starter
iTrader: (13)
 
LS1 BU's Avatar
 
Join Date: Apr 2002
Location: South Elgin
Posts: 865
Likes: 0
Received 0 Likes on 0 Posts

Default

The throttle body opening and post remove enlarges the plenum. I think that is where the added air flow will come from. I did not take any material out of the plenum floor or roof. Just knocked down all the sharp edges.
Old 04-20-2010, 01:22 PM
  #15  
12 Second Club
iTrader: (49)
 
bww3588's Avatar
 
Join Date: Sep 2005
Location: Chillicothe/Lima, Ohio
Posts: 8,139
Received 8 Likes on 8 Posts

Default

Originally Posted by LS1 BU
The throttle body opening and post remove enlarges the plenum. I think that is where the added air flow will come from. I did not take any material out of the plenum floor or roof. Just knocked down all the sharp edges.
and all of this was done thru the TB opening?
Old 04-20-2010, 01:23 PM
  #16  
cam
TECH Junkie
iTrader: (9)
 
cam's Avatar
 
Join Date: Apr 2004
Location: in the garage
Posts: 3,389
Received 62 Likes on 53 Posts

Default

Excellent thanks! I'll post pics if I ever get to it
Old 04-20-2010, 02:22 PM
  #17  
11 Second Club
iTrader: (1)
 
69LT1Bird's Avatar
 
Join Date: Sep 2007
Location: Lapeer, MI
Posts: 2,310
Likes: 0
Received 4 Likes on 4 Posts
Default

It looks exactly like what Jeremy Formato from Fasterproms does, cuts out the posts for his stage 2 porting.
Old 04-20-2010, 02:45 PM
  #18  
cam
TECH Junkie
iTrader: (9)
 
cam's Avatar
 
Join Date: Apr 2004
Location: in the garage
Posts: 3,389
Received 62 Likes on 53 Posts

Default

I can get my nephew to reach in and hand sand the edges down for me. These port jobs seem to be worth the hassle in terms of gains and Im all about gains
Old 04-20-2010, 03:38 PM
  #19  
Moderator
iTrader: (15)
 
JayplaySS's Avatar
 
Join Date: Dec 2004
Location: Miami, OH
Posts: 4,616
Received 161 Likes on 99 Posts

Default

Good job man. Looks just like mine, what a PITA
Old 04-20-2010, 04:24 PM
  #20  
TECH Resident
Thread Starter
iTrader: (13)
 
LS1 BU's Avatar
 
Join Date: Apr 2002
Location: South Elgin
Posts: 865
Likes: 0
Received 0 Likes on 0 Posts

Default

Originally Posted by JayplaySS2
Good job man. Looks just like mine, what a PITA
I hear ya. Over a week later and my hands are still all sliced up from the inside of the plenum.


Quick Reply: My ported LS3 intake pics/info



All times are GMT -5. The time now is 11:42 PM.