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modifying headers?

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Old 04-25-2009, 03:36 PM
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Default modifying headers?

i have pacesetter headers and was wondering if anyone have ever cut off and plugged or patched the air and egr fittings on the headers? i want to free up a little space but dont wanna buy new headers. has anyone ever cut the tubes and left enough of the pipe to thread and plug or cut off completely and had them patched? any pics, ideas out there?
Old 04-25-2009, 03:48 PM
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people usually get some sheet metal and weld the hole shut
Old 04-25-2009, 07:00 PM
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Originally Posted by twitchtwice
people usually get some sheet metal and weld the hole shut
ditto
Old 04-26-2009, 11:14 AM
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Id like to do the same but I cant weld stainless, should have gotten race headers the first time.
Old 04-26-2009, 12:20 PM
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Cut the AIR fittings off of my MAC headers and just welded them shut. No problems that I can see.

Id like to do the same but I cant weld stainless, should have gotten race headers the first time.
Bring them in to a shop. They should have stainless welding material and I doubt it would cost much to have them chop the fittings off and weld them closed.
Old 04-26-2009, 02:18 PM
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i did it and my headers are fine
Old 04-26-2009, 02:22 PM
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thanks guys. my headers are coated pacesetters. what type or material do they need to use and wil they have to remove the coating to weld them? what can i use to keep that from rusting up?
Old 04-26-2009, 02:34 PM
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mine are stainless, but all i did has was cut around 75% og the air tubes, folded the ends then just welded them shut




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