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Finally blew up my rear (pictures in thread)

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Old 08-25-2012, 12:37 PM
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Red face Finally blew up my rear (pictures in thread)

No sounds or symptoms of imminent failure. Rear was fine til yesterday. I even got a nice 50mph corner exit (with very minimal and managable drift) out of a 15mph turn less than a minute before the failure. I got onto a freeway onramp, eased into wot in 1st with some spin. Instead of a wheel chirp into 2nd, I heard like a loud metallic pop and crunchy, grinding scraping noises. I let the car coast to a stop on the freeway shoulder and found gear oil pouring out. Below are the first phone pictures. Will upload some quality pictures later.

It looks like the cover was just destroyed (along with the diff). Is it possible to replace it with a good road racing diff and a new diff cover or should I expect to have to replace more ?

(edit) see post 4 for update and better pictures https://ls1tech.com/forums/16658161-post4.html

Last edited by BobDoLe; 08-25-2012 at 06:02 PM.
Old 08-25-2012, 12:44 PM
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Its hard to tell as of now, but chances are you can do a new carrier, ring gear, pinion gear and bearings and be good to go again. Won't know for sure until you open it up though.
Old 08-25-2012, 05:39 PM
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Open it up and post more pictures.

Al 95 Z29
Old 08-25-2012, 05:58 PM
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opened it up and took more pictures

looks like 2 bolts let go and bounced around only the left side of the ring. bolts tore up the diff cover, scuffed up the carrier and looks like minor dings on the inside of the axle housing.
the worm gears, ring gear and the pinion look very clean.
i really liked this torsen, but i'm thinking im going to go with a good auburn.

so does this still look like i just need a new carrier, ring/pinion gear, bearings and diff cover???
also what gear ratio should i go with? i like the 3.23 since i'm not too bad on gas on the highway, but i could use more acceleration up top if it doesn't come with too many side effects. this car rarely sees the drag strip.














Last edited by BobDoLe; 08-25-2012 at 06:12 PM.
Old 08-26-2012, 10:38 AM
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of the pic of the 2 bolt heads,one looks like a ring gear bolt and one like a torsen cover cap bolt.

https://ls1tech.com/forums/gears-axl...c-failure.html
Old 08-26-2012, 01:01 PM
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you mite be able to find a whole rear end for under $200.I have the same rear for sale in MN,where do you live ?if the all the teeth look good maybe you can file flat the areas on the diff and install new bolts.
Old 08-26-2012, 06:32 PM
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It doesnt appear to be much damage at all, looks like a few broken ring gear bolts, the torsen bolts that like to break appear to be fine. You might not even have to remove the carrier to get the broken bolts out.
Old 08-26-2012, 06:37 PM
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^Agreed looks like you might have got lucky on this break. I was expecting to see broken pieces everywhere.
Old 08-26-2012, 11:42 PM
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I'd say he needs a beer after that one.
Old 08-28-2012, 11:21 AM
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thanks guys

carrier is a little more dinged up than i'm comfortable with, so i'm probably going to switch to an auburn racers and 3.73 gearing (along with new diff cover and all bolts/bearings in there).

Originally Posted by 1981TA
I'd say he needs a beer after that one.
after that... i had quite a few
Old 08-28-2012, 07:46 PM
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id get an LPW cover. thats what i went with.
Old 08-31-2012, 05:59 PM
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auburn racers diff, 3.73 motive gears, new bearings/bolts and a TA cover.
lets see how long this lasts......

motive gears are very quiet despite the reputable shop suggesting they would make noise.
Old 08-31-2012, 06:02 PM
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An auto to huh. Damn. How many miles on that rear and how many miles with the h+c+i on that rear?
Old 08-31-2012, 06:04 PM
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Oh nice job getting it back together. Hopefully it lasts a while. FWIW my motive 3.73 make a little whine.
Old 08-31-2012, 06:10 PM
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about 107k on the rear and 7k+ hard miles with the H+C+I. i only use sticky R compound tires. i wasn't expecting it to last, just thought it would give me a warning.

link from post #5 https://ls1tech.com/forums/gears-axl...c-failure.html
with more links of similar torsen failures. it happens
Old 08-31-2012, 06:13 PM
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Oh man. I just had my h c i 3.73 build at 107k. Been on it for 1k. Hopefully it lasts.
Old 08-31-2012, 09:17 PM
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it came out nice. hopefully it holds for awhile.
Old 09-01-2012, 08:56 AM
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Weld your axle tubes as well!!!
Old 09-07-2012, 02:45 PM
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same EXACT thing happened to my stock rear on my t/a, was going around a turn, snap,pop, clunk gear oil all over the place...
doglegged it home, i figured why not, im only 2 miles away, and the rear was destroyed. and upgraded to a moser 9in
Old 09-11-2012, 10:57 PM
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I have a Torsten in mine and it did identical to yours. I launched mine hard though. Lol I thought it blew some teeth off the ring gear looking at the cover. Pulled my carrier out (keeping the bearings on the correct side), removed all my ring gear bolts (broke 2 as well)replaced them all, loctite and torqued. new cover and fluid and was on my way


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