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Building hotside S475 T6, 2", 2-1/4"or 2-1/2"?

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Old 03-21-2013, 03:19 PM
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Default Building hotside S475 T6, 2", 2-1/4"or 2-1/2"?

Well I have been gathering parts: shortblock(L33), heads(ported dual valve springs), turbo (S475 T6 1.32 AR),intake,80# injectors, wastegate, oil feed and drain for turbo and now Im starting to build the hotside. I have truck manifolds with flanges to weld to, T6 flange for turbo to weld to and now I need to decide on pipe size. 2", 2-1/4" or 2-1/2", originally I was going with 2-1/2" but with the T6 turbo and large AR 1.32, I'm thinking 2-1/4" may make more pressure and allow quicker spooling? Just want you guys with experience to help me out so I can go buy some pipe and get to work. I know either one will work just looking to get some opinions since this is my first build from scratch. Also what size for the cold side? Im going to have all the pipes coated when done and Ill post pictures of the progress. Thanks
Old 03-21-2013, 05:03 PM
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I couldn't find 2" 304SS tubing, so I went with 2-1/8" for my S475 build. The compressor outlet on the S400s is 4", Im not running an intercooler, so it was an easy decision for me to run 4" right to my 102mm TB.
Old 03-21-2013, 05:05 PM
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I went with 2 ¼ for my cross over but mine is similar to a kbracing hot side but made for an s10...I also have a small 78/75 1.15 turbonetics. I wouldn't go below 2 ¼ though for your setup though
Old 03-21-2013, 05:08 PM
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Originally Posted by PUNISHER TA
I couldn't find 2" 304SS tubing, so I went with 2-1/8" for my S475 build. The compressor outlet on the S400s is 4", Im not running an intercooler, so it was an easy decision for me to run 4" right to my 102mm TB.
I had an s475 and it didn't have a 4" outlet...maybe a 3" outlet
Old 03-21-2013, 06:42 PM
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I went with 2" on my 370 and S480
Old 03-21-2013, 07:26 PM
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Originally Posted by Gonoma
I had an s475 and it didn't have a 4" outlet...maybe a 3" outlet
Hmmm... Im still new to the turbo game. Ill learn one day.
Old 03-21-2013, 07:29 PM
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Race cover is a 3 inch slip fit. Standard cover is a 3.5 vband.
Old 03-21-2013, 11:34 PM
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2.25".........period
Old 03-22-2013, 12:01 AM
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I'm fabbing my hotside right now and I'm running 2 1/4" for my cross over.

S475 96mm T6, cam only LM7.


Also 2 1/4" is the prefect side fit in each side of a divided T6 flange. Just flatten two sides, tack it in, then dolly it back out. It's almost a perfect fit.
Old 03-22-2013, 08:42 AM
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Thanks guys, looks like 2-1/4" may be the way to go.
Old 03-22-2013, 08:52 AM
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here's my opinion,

don't stress about it, any will work fine for you provided the turbo is at the front of the car.
Old 03-22-2013, 09:00 AM
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It's definitely going to be up front, I'm even looking at maybe mounting it behind the fog light holes, where it would draw from there and the downpipe would go straight back.
Old 03-22-2013, 10:24 AM
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Originally Posted by MIGHTYMOUSE
here's my opinion,

don't stress about it, any will work fine for you provided the turbo is at the front of the car.
Exactly!!!
Old 03-22-2013, 04:02 PM
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Originally Posted by MIGHTYMOUSE
here's my opinion,

don't stress about it, any will work fine for you provided the turbo is at the front of the car.
Originally Posted by Camaro9969
Exactly!!!
+1 ...
Old 03-22-2013, 09:07 PM
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I just measured the ID of one of the flanges on a LS3 Camaro exhaust manifold, and its 2.125! Might as well keep the pipes about there.
Old 03-23-2013, 12:34 AM
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Any pictures of the flange to 2.25? Just curious how your doing it? I'm debating have a blank flange done with 2 2.25 holes, is that possible I don't have all the parts in front I me or measurements?
Old 03-23-2013, 03:40 AM
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I got stainless 2.25" V-Bands, welding to truck manifolds I hacked up to fit my 67. I'm also running a T6 S475.



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