Pushrod length checking question?
#1
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Pushrod length checking question?
Do check it at zero lash or or with the preload? Also should i use 1/4 or 1/2 turn after zero lash? I am sure i will get different opinions on this but let me hear them.
They are oem lifters and 1.6 rockers. Of course i will also be using a solid lifter to be checking it with as well as starting on the cams base circle. I have seen where guys have done it with and without the preload. I just want to know which is actually the correct way to do it.
They are oem lifters and 1.6 rockers. Of course i will also be using a solid lifter to be checking it with as well as starting on the cams base circle. I have seen where guys have done it with and without the preload. I just want to know which is actually the correct way to do it.
#2
Zero lash, and I think you will find with stock lifters, and roller rockers they will be noisy at 1/2 turn preload and a warm engine, cold they will be quiet. I did 3/4 turn on mine, they are pretty quiet warm, and real quiet cold.
#6
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Whenever I checked length by either soft test spring or just existing lifter, I got a range of results. When I used a solid lifter, results were more precise. Bottom line is if you want precision, use a solid lifter for measuring.
I disassembled a stock lifter and shimmed it up with a screw. When finished, simply put it back together.
I preload my LS7 lifters to 3/4 TPZL.
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I tore apart a lifter and added washers to make it a solid, so it will be the same as the lifters i am putting in the motor. I also know i should add .030-.050 to the pushrod length i come up with to make up for the preload. Relax guys.
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#8
bowtiedad,
I don't personally see anything wrong with performing the pushrod test at zero lash with a 100% solid lifter, and then subsequently calculating the preload into your pushrod length. It's just a little more complicated.
Perhaps Wicked et.al. can verify my thinking on this -- I believe it to be correct:
---------------------------------
After performing the pushrod measurement at zero lash, you should have a good wear pattern on the valvestem. In order to retain that good wear pattern, the geometry of the rocker arm must be maintained in relation to the valve and pushrod. Simple, right? So, as not to disturb that geometry, you need to make pushrod calculations assuming preload has already been applied to the rocker arm nut.
What rocker studs are you using? Factory 3/8"x24tpi or aftermarket 7/16"x20tpi?
Some simple math here: Threads per inch / number of "starts" on the bolt = turns per inch. Most rocker studs have only one start, so threads per inch = turns per inch. In other words, you would have to turn a rocker nut 24 times to get it to move 1" on a factory 3/8" rocker stud with 24tpi.
-For a 3/8" x 24tpi stud: (1" / 24 tpi) = rocker nut moves down 0.0416" every full turn.
-For a 7/16" x 20tpi stud: (1" / 20 tpi) = rocker nut moves down 0.05" every full turn.
Now, those numbers need to be corrected for the rocker ratio being used, as one turn of the rocker nut will not precisely move the pushrod-side of the rocker by the same distance. The pivot point becomes the closed valve in this case, instead of the rocker trunion. For 1.6 rockers, use a correction factor of (2.6 total unit length / 1.6 unit ratio) = 1.625 correction factor. In other words, for every turn of the rocker nut, the pushrod side will be moving about 1.625 times that distance, creating your actual lifter preload. I found this to be verified by forum member speed_demon24 on CZ28 via this link -- .050" movement of the rocker nut yielded .080" movement on the pushrod side -- a ~1.6 ratio.
So, for a half-turn preload on an OEM lifter and stock 3/8" studs, just add (0.5 turn preload * (1"/24tpi)) = (+0.0208" * 1.625 correction factor) = +0.0338" needed on your final pushrod measurement to account for preload. For 7/16" studs, add (0.5 turn preload * (1"/20tpi)) = (+0.025" * 1.625cf) = +0.0406" needed on your final pushrod measurement to account for preload.
If you want a quarter-turn preload instead, those final bolded numbers would be halved. If you want a full turn preload, those final bolded numbers would be doubled.
Passes the sanity check, as we are not changing the rocker nut or rocker geometry at all -- only changing the pushrod length to account for the lifter plunger preload. Perhaps a good idea to submerge a hydraulic lifter in oil for a while and retest it with the final pushrod length you calculated.
I don't personally see anything wrong with performing the pushrod test at zero lash with a 100% solid lifter, and then subsequently calculating the preload into your pushrod length. It's just a little more complicated.
Perhaps Wicked et.al. can verify my thinking on this -- I believe it to be correct:
---------------------------------
After performing the pushrod measurement at zero lash, you should have a good wear pattern on the valvestem. In order to retain that good wear pattern, the geometry of the rocker arm must be maintained in relation to the valve and pushrod. Simple, right? So, as not to disturb that geometry, you need to make pushrod calculations assuming preload has already been applied to the rocker arm nut.
What rocker studs are you using? Factory 3/8"x24tpi or aftermarket 7/16"x20tpi?
Some simple math here: Threads per inch / number of "starts" on the bolt = turns per inch. Most rocker studs have only one start, so threads per inch = turns per inch. In other words, you would have to turn a rocker nut 24 times to get it to move 1" on a factory 3/8" rocker stud with 24tpi.
-For a 3/8" x 24tpi stud: (1" / 24 tpi) = rocker nut moves down 0.0416" every full turn.
-For a 7/16" x 20tpi stud: (1" / 20 tpi) = rocker nut moves down 0.05" every full turn.
Now, those numbers need to be corrected for the rocker ratio being used, as one turn of the rocker nut will not precisely move the pushrod-side of the rocker by the same distance. The pivot point becomes the closed valve in this case, instead of the rocker trunion. For 1.6 rockers, use a correction factor of (2.6 total unit length / 1.6 unit ratio) = 1.625 correction factor. In other words, for every turn of the rocker nut, the pushrod side will be moving about 1.625 times that distance, creating your actual lifter preload. I found this to be verified by forum member speed_demon24 on CZ28 via this link -- .050" movement of the rocker nut yielded .080" movement on the pushrod side -- a ~1.6 ratio.
So, for a half-turn preload on an OEM lifter and stock 3/8" studs, just add (0.5 turn preload * (1"/24tpi)) = (+0.0208" * 1.625 correction factor) = +0.0338" needed on your final pushrod measurement to account for preload. For 7/16" studs, add (0.5 turn preload * (1"/20tpi)) = (+0.025" * 1.625cf) = +0.0406" needed on your final pushrod measurement to account for preload.
If you want a quarter-turn preload instead, those final bolded numbers would be halved. If you want a full turn preload, those final bolded numbers would be doubled.
Passes the sanity check, as we are not changing the rocker nut or rocker geometry at all -- only changing the pushrod length to account for the lifter plunger preload. Perhaps a good idea to submerge a hydraulic lifter in oil for a while and retest it with the final pushrod length you calculated.
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I came up with 7.165 with a solid lifter and no preload. So with the preload it would be basically a stock length pushrod. Before i order new ones i will try one of the lifters i have had soaking in oil with the preload and one of my old pushrods and check the witness mark. Thanks guys.
#12
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So have you already checked the sweep using the original pushrods or are you guessing you need new ones? If guessing, put original pushrods back in, mark two or more valve tips with a sharpie, adjust rockers, run engine for a few seconds and then check sweep.
#13
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Yep i checked the sweep with one of the original pushrods as well. I am using guideplates hense the new pushrods. Going chromoly hardened. This is a complete 383 build so the motor is out of the car so it is getting turned over by hand.
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The sweep was dead center on the valve. I didnt measure the sweep but it wasnt to bad. I had some sweeps better and some worse using a adjustable pushrod but they were either to much to the exhaust side or intake side of the valve.
#17
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base circle of the cam also has alot to do with it so you should ALWAYS measure......ive seen too many guys say 'Oh well i took .020 off my heads and .010 off my gasket i just need a pushrod .030 shorter".........they forget the notion that the base circle of the cam is smaller than stock........then they start the car up and it sounds like my grandmother on her sewing machine and they dont know why
#18
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Yes.