Pushrod length checking question?
They are oem lifters and 1.6 rockers. Of course i will also be using a solid lifter to be checking it with as well as starting on the cams base circle. I have seen where guys have done it with and without the preload. I just want to know which is actually the correct way to do it.

Whenever I checked length by either soft test spring or just existing lifter, I got a range of results. When I used a solid lifter, results were more precise. Bottom line is if you want precision, use a solid lifter for measuring.
I disassembled a stock lifter and shimmed it up with a screw. When finished, simply put it back together.
I preload my LS7 lifters to 3/4 TPZL.
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I don't personally see anything wrong with performing the pushrod test at zero lash with a 100% solid lifter, and then subsequently calculating the preload into your pushrod length. It's just a little more complicated.
Perhaps Wicked et.al. can verify my thinking on this -- I believe it to be correct:
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After performing the pushrod measurement at zero lash, you should have a good wear pattern on the valvestem. In order to retain that good wear pattern, the geometry of the rocker arm must be maintained in relation to the valve and pushrod. Simple, right? So, as not to disturb that geometry, you need to make pushrod calculations assuming preload has already been applied to the rocker arm nut.
What rocker studs are you using? Factory 3/8"x24tpi or aftermarket 7/16"x20tpi?
Some simple math here: Threads per inch / number of "starts" on the bolt = turns per inch. Most rocker studs have only one start, so threads per inch = turns per inch. In other words, you would have to turn a rocker nut 24 times to get it to move 1" on a factory 3/8" rocker stud with 24tpi.
-For a 3/8" x 24tpi stud: (1" / 24 tpi) = rocker nut moves down 0.0416" every full turn.
-For a 7/16" x 20tpi stud: (1" / 20 tpi) = rocker nut moves down 0.05" every full turn.
Now, those numbers need to be corrected for the rocker ratio being used, as one turn of the rocker nut will not precisely move the pushrod-side of the rocker by the same distance. The pivot point becomes the closed valve in this case, instead of the rocker trunion. For 1.6 rockers, use a correction factor of (2.6 total unit length / 1.6 unit ratio) = 1.625 correction factor. In other words, for every turn of the rocker nut, the pushrod side will be moving about 1.625 times that distance, creating your actual lifter preload. I found this to be verified by forum member speed_demon24 on CZ28 via this link -- .050" movement of the rocker nut yielded .080" movement on the pushrod side -- a ~1.6 ratio.
So, for a half-turn preload on an OEM lifter and stock 3/8" studs, just add (0.5 turn preload * (1"/24tpi)) = (+0.0208" * 1.625 correction factor) = +0.0338" needed on your final pushrod measurement to account for preload. For 7/16" studs, add (0.5 turn preload * (1"/20tpi)) = (+0.025" * 1.625cf) = +0.0406" needed on your final pushrod measurement to account for preload.
If you want a quarter-turn preload instead, those final bolded numbers would be halved. If you want a full turn preload, those final bolded numbers would be doubled.
Passes the sanity check, as we are not changing the rocker nut or rocker geometry at all -- only changing the pushrod length to account for the lifter plunger preload. Perhaps a good idea to submerge a hydraulic lifter in oil for a while and retest it with the final pushrod length you calculated.
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