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Dual throttle bodies

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Old Oct 20, 2009 | 05:12 AM
  #1  
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Default Dual throttle bodies

Let me hear your thoughts on how you would engineer twin 90mm throttle bodies on an LS3 drive-by-wire engine. There are two options:

1. Mechanical - extract (with great difficulty) the shaft from a LS3 throttle body and replace with a longer shaft that protrudes from the opposite side. This can be ganged up with standard linkages to drive a "slave" throttle. BTW, has anyone pulled a shaft out of an LS3 TB? - it appears to be welded in place...

2. Electronically - more involved to design & build a voltage following electronic module with error checking between the throttle position sensors. This would be an easy installation though for multiple applications. Not impossible, but difficult and there could be legal issues if it failed.

Hopefully I can figure something out soon..
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Old Oct 20, 2009 | 02:01 PM
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What exactly would the benefits be? Are you trying to make a "180mm" tb or have them back to back?


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Old Oct 20, 2009 | 04:23 PM
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I believe he is trying to build a manifold with 2 TB's similar to the Viper's . I've always thought this would be a great idea . Are you fabbing the intake ? I want to fab an ITB but I can't get the info I need and I don't have an engine to build it from .
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Old Oct 20, 2009 | 07:48 PM
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A mechanical linkage wouldnt be difficult. Use an external rod pushing a lever instead of remaking a throttle shaft
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Old Oct 20, 2009 | 08:27 PM
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there was a guy in town with a 426hemi in his magnum and it had twin tb's but it was one in the front and one in the rear, and only opened up in high rpm's it would be interesting to see some research done on this,

possibly ducting run through the firewall to a "cold air" location, i think if the research, and fab work were done well it could turn out some good power increases.
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Old Oct 21, 2009 | 02:20 PM
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Subscribed. I would like to see some more on this as well.
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Old Oct 21, 2009 | 06:25 PM
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It would be similar to a Viper manifold with two throttles at the front opening in parallel. I will either remake a longer LS3 shaft or make a fixture that bolts onto the throttle body and holds a shaft that slots into a groove in the stubby end of the existing shaft. An electronic module will possibly be in the future.

Below is where the problem lies. It looks like it is laser welded in place (typical OEM non-servicable part).
Name:  LS3drive-by-wire-.jpg
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Old Oct 22, 2009 | 02:26 PM
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how about this.....
Attached Thumbnails Dual throttle bodies-dsc08491.1.jpg  
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Old Oct 22, 2009 | 05:39 PM
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^^^^^^^ sure!
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Old Oct 23, 2009 | 12:26 AM
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Nice... but wheres the drive-by-wire?
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Old Oct 23, 2009 | 01:23 AM
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http://www.harrop.com.au/root_folder...rricane-1.html
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Old Oct 23, 2009 | 01:31 AM
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Why not just set up mechanical linkage to run both off the electronic signal of one? It might present some tuning issues but I would think that would be easier to overcome than setting up two electronic signals. It wouldn't be very pretty though. Mechanical would be simpler but it would still present tuning issues.
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Old Oct 23, 2009 | 02:34 AM
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why not make it simple?

flip the throttle bodies so the linkage sides face eachother. then simply make a thrttle cable that looks like this


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_____________
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Old Oct 23, 2009 | 02:35 AM
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that was a fail.

put the cable on the top (gas pedal side) in the middle of _________________


put the 2nd cable on the bottom on the other side of ______________
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Old Oct 23, 2009 | 09:42 AM
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Dont plan on running all motor at the LSX shootout with that. You can only run a single throttle body? The SAM car would have run faster with there dual T/B setup.
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Old Oct 25, 2009 | 12:37 AM
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Back to advanced engineering (not the LSX shootout, Harrop intake or running mechanical throttle activation)

The LS3 drive-by-wire is what I need to run a second throttle off. Has anyone ever driven more than 1 throttle off the late model (non LS1/LS2) drive-by-wire motors? Or has anyone ever pulled a shaft out of a later than mid-2009 LS3 throttle body?

The LS3 error checking of the TB is very sensitive and throws codes easily (e.g. if you flip the TB upside down, or higher torque on the shaft). Also the current draw by linking 2 TBs directly to the computer will throw codes.
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Old Oct 25, 2009 | 12:10 PM
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Why not have the Electronic signal splitted to two throttle bodies like two 90mm ls2/3/7 so they get the same signal. Would that work
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Old Oct 25, 2009 | 01:59 PM
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im with gogto^^^^^^
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Old Oct 25, 2009 | 06:44 PM
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Unfortunately it wont work. The electronic signal uses feedback from the throttle position sensors to determine where the butterfly is. e.g. a 4V input to one drive-by-wire (DBW) motor may yield 80% open, and on another DBW motor it could be 75%. This is due to manufacturing tolerances.

Also, splitting the signal will result in twice the current draw through the computer and it doesnt like this...

The only way I see that it can be done (electronically) is to make an integrated circuit with programming to develop a signal to a second DBW motor based on inputs from the 1st DBW throttle position sensors. Then have error checking between the two throttle position sensors and set a max deviation (e.g. 5%).
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Old Nov 2, 2009 | 01:48 PM
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Here are some of john marcella's intakes. I would try to get with him on this issue.
Attached Thumbnails Dual throttle bodies-marcella.jpg   Dual throttle bodies-marcella-1.jpg  
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