Nice intake manifold... - The ITB thread
#242
There are actually several ITB intakes around now a days. Tex Race Cars (part of Textralia) has one avaliable. I believe they are pretty reasonable.
Here is a picture of one of that one
This one is from another operation in Australia (Morrison Motorsports). These guys have ITB's for everything. GENI SBC, SB2.2, Ford, etc..
Same one used by Nathan Higgin on his C5R headed motor. Notice the unique injector placement (similar to the way you see a lot of high end race motors done).
Here is a picture of one of that one
This one is from another operation in Australia (Morrison Motorsports). These guys have ITB's for everything. GENI SBC, SB2.2, Ford, etc..
Same one used by Nathan Higgin on his C5R headed motor. Notice the unique injector placement (similar to the way you see a lot of high end race motors done).
Last edited by J-Rod; 05-22-2008 at 06:15 PM.
#246
Throttle set-up
Seems to be of decent workmanship. No dyno numbers yet, but sometime soon. I'll post result once we are tuned.
T
#248
I have a question... It was brought to me by someone so I'll ask it. Arent those tb's a lot smaller than the 90mm? So the question is will it outflow say a Beck sheetmetal intake with a 105mm Tb on it. Keep in mind that all the cylinders do not draw air at the same time. How does a 50mm tb opening outdraw a 105 opening?
Just some food for thought, hoping to spark some more technical info.
Just some food for thought, hoping to spark some more technical info.
#249
8-50mm diameter tb's= 15705 sq. mm. surface area of throttle body.
1-105mm tb = 8654 sq.mm. surface area.
So the ITBs have a little less than twice the throttle blade surface area. Maybe that's why ITBs outflow a beck intake and tb.
In a ITB setup, each cylinder gets its own air supply. This means that each cylinder creates its own vacuum, and 1 cylinder doesn't suck on the supply of another cylinder. Maybe this raises the deltaP, because the air on the outside of the valve(in the intake runner) isn't being sucked(causing a low pressure) by another cylinder. This keeps the deltaP higher than it would be with a traditional single tb setup, and we all know a higher deltaP moves more air into the cylinder.
This make any sense to anyone?
1-105mm tb = 8654 sq.mm. surface area.
So the ITBs have a little less than twice the throttle blade surface area. Maybe that's why ITBs outflow a beck intake and tb.
In a ITB setup, each cylinder gets its own air supply. This means that each cylinder creates its own vacuum, and 1 cylinder doesn't suck on the supply of another cylinder. Maybe this raises the deltaP, because the air on the outside of the valve(in the intake runner) isn't being sucked(causing a low pressure) by another cylinder. This keeps the deltaP higher than it would be with a traditional single tb setup, and we all know a higher deltaP moves more air into the cylinder.
This make any sense to anyone?
Last edited by 3.4camaro; 07-16-2008 at 03:46 PM.
#250
8-50mm diameter tb's= 15705 sq. mm. surface area of throttle body.
1-105mm tb = 8654 sq.mm. surface area.
So the ITBs have a little less than twice the throttle blade surface area. Maybe that's why ITBs outflow a beck intake and tb.
In a ITB setup, each cylinder gets its own air supply. This means that each cylinder creates its own vacuum, and 1 cylinder doesn't suck on the supply of another cylinder. Maybe this raises the deltaP, because the air on the outside of the valve(in the intake runner) isn't being sucked(causing a low pressure) by another cylinder. This keeps the deltaP higher than it would be with a traditional single tb setup, and we all know a higher deltaP moves more air into the cylinder.
This make any sense to anyone?
1-105mm tb = 8654 sq.mm. surface area.
So the ITBs have a little less than twice the throttle blade surface area. Maybe that's why ITBs outflow a beck intake and tb.
In a ITB setup, each cylinder gets its own air supply. This means that each cylinder creates its own vacuum, and 1 cylinder doesn't suck on the supply of another cylinder. Maybe this raises the deltaP, because the air on the outside of the valve(in the intake runner) isn't being sucked(causing a low pressure) by another cylinder. This keeps the deltaP higher than it would be with a traditional single tb setup, and we all know a higher deltaP moves more air into the cylinder.
This make any sense to anyone?
- An individual runner will be flowing air only during the intake cycle of it's associated cylinder, beginning with the exhaust scavenging pulse during overlap and ending near intake valve close. So that runner will be flowing no more than 35-40% of the time, meaning that an ITB intake requires much more TB area to maintain equivalent flow to a single TB intake.
- An ITB intake generally has straighter runners (because the runners don't need to connect to a common plenum). This can result in moderately lower flow restriction. However, that is not the primary benefit of an ITB intake. The primary benefits are 1). Easier optimization of runner length and taper, and therefore intake resonance tuning, to match the rest of the engine configuration, and 2.) the absence of cylinder-to-cylinder interactions from reversion, allowing for much more camshaft overlap while maintaining drivability.
#251
I don't understand all of what you're trying to get at, but some things to keep in mind:
- An individual runner will be flowing air only during the intake cycle of it's associated cylinder, beginning with the exhaust scavenging pulse during overlap and ending near intake valve close. So that runner will be flowing no more than 35-40% of the time, meaning that an ITB intake requires much more TB area to maintain equivalent flow to a single TB intake.
- An ITB intake generally has straighter runners (because the runners don't need to connect to a common plenum). This can result in moderately lower flow restriction. However, that is not the primary benefit of an ITB intake. The primary benefits are 1). Easier optimization of runner length and taper, and therefore intake resonance tuning, to match the rest of the engine configuration, and 2.) the absence of cylinder-to-cylinder interactions from reversion, allowing for much more camshaft overlap while maintaining drivability.
- An individual runner will be flowing air only during the intake cycle of it's associated cylinder, beginning with the exhaust scavenging pulse during overlap and ending near intake valve close. So that runner will be flowing no more than 35-40% of the time, meaning that an ITB intake requires much more TB area to maintain equivalent flow to a single TB intake.
- An ITB intake generally has straighter runners (because the runners don't need to connect to a common plenum). This can result in moderately lower flow restriction. However, that is not the primary benefit of an ITB intake. The primary benefits are 1). Easier optimization of runner length and taper, and therefore intake resonance tuning, to match the rest of the engine configuration, and 2.) the absence of cylinder-to-cylinder interactions from reversion, allowing for much more camshaft overlap while maintaining drivability.
#252
- An individual runner will be flowing air only during the intake cycle of it's associated cylinder, beginning with the exhaust scavenging pulse during overlap and ending near intake valve close. So that runner will be flowing no more than 35-40% of the time, meaning that an ITB intake requires much more TB area to maintain equivalent flow to a single TB intake.
#253
Well by that token, the head port is MUCH smaller than the TB of an LS6 intake, yet that still restricts flow and power, despite being over twice as large as a single head port. And you could probably fit multiples of the valve area into the TB as well. So I don't think it's as simple as saying that "only 1 cylinder is drawing at any given time so a single TB is good enough".
#255
The tuning of wave-dynamic effects depends primarily on intake runner length, cross section, and taper. The ITB is therefore no different than other intake designs, except that the physical design makes it much easier to change runner length and taper by bolting on different "velocity stacks", and therefore easier to optimize for particular camshaft designs and desired RPM ranges.
#256
Well by that token, the head port is MUCH smaller than the TB of an LS6 intake, yet that still restricts flow and power, despite being over twice as large as a single head port. And you could probably fit multiples of the valve area into the TB as well. So I don't think it's as simple as saying that "only 1 cylinder is drawing at any given time so a single TB is good enough".
#257
I plan on starting on making my own setup really soon. I already bought two sets of 2007 GSXR 750 throttle bodies. I forgot to measure the first set of shafts, but each runner tapers down to the back throttle bodies which are 42mm. They also have two sets of injectors in them. I'd like to leave the back set and use it with a stand alone fuel cell to control a dry direct port. Here's some pictures:
This is with the front set of throttle valves closed. I plan on removing these.
The throttle shaft also looks like it would be a really nice place to put a dry nitrous spray bar through.
Front throttle shaft open:
This picture didn't turn out too well, but it's of the hole in each runner.
I plan on getting rid of the IAC motor. Each cylinder has a little screw that lets you set the idle.
Back picture:
Back picture 2 with the all the throttle shafts open:
The odd fuel injector setup and the TPS sensor:
I've done a little mock up on a set of heads I have. I'm going to have to split them in half. They have a bolt at the top and bottom that hold them together. Once removed you end up with two sets of two throttle bodies. I removed the intake manifold and associated parts on my formula recently. I need to move it and wash it before any real work starts. I was going to start today, but it is absolutely pouring outside. Tomorrow should be a go though. I'll take pictures.
Does anyone know of a place where I can get LS1 intake manifold flanges?
I'm still thinking of a few ways to mount them. If anyone has any ideas let me know.
This is with the front set of throttle valves closed. I plan on removing these.
The throttle shaft also looks like it would be a really nice place to put a dry nitrous spray bar through.
Front throttle shaft open:
This picture didn't turn out too well, but it's of the hole in each runner.
I plan on getting rid of the IAC motor. Each cylinder has a little screw that lets you set the idle.
Back picture:
Back picture 2 with the all the throttle shafts open:
The odd fuel injector setup and the TPS sensor:
I've done a little mock up on a set of heads I have. I'm going to have to split them in half. They have a bolt at the top and bottom that hold them together. Once removed you end up with two sets of two throttle bodies. I removed the intake manifold and associated parts on my formula recently. I need to move it and wash it before any real work starts. I was going to start today, but it is absolutely pouring outside. Tomorrow should be a go though. I'll take pictures.
Does anyone know of a place where I can get LS1 intake manifold flanges?
I'm still thinking of a few ways to mount them. If anyone has any ideas let me know.
#258
Beck Mechanical sells just the flanges if you need, last time I checked they were $175+ shipping, assuming who I was talking to knew what I was talking about.
I hate to say this but I believe those GSXR throttles are about 10mm on the small side for an LS1. IIRC its 115 cfm per square inch of cross sectional area, you'll probably want something around 2.6-2.75 sq in to be at a low pressure drop across the throttle body with heads that flow near 300 cfm at your cam lift.
I hate to say this but I believe those GSXR throttles are about 10mm on the small side for an LS1. IIRC its 115 cfm per square inch of cross sectional area, you'll probably want something around 2.6-2.75 sq in to be at a low pressure drop across the throttle body with heads that flow near 300 cfm at your cam lift.
#260
just a FYI guys my cam is a 247 252 @108lsa in a 383 lingenfelter CNC heads 11.2:1 SCR and it has the harrop 52mm intake. the cars idles fine at 900rpm and only bucks from 1k rpm to 1.5krpm in first gear. ******* car is almost like stock but pulls like a raped ape.