Advanced Engineering Tech For the more hardcore LS1TECH residents

Nice intake manifold... - The ITB thread

Thread Tools
 
Search this Thread
 
Old 05-22-2008 | 06:05 PM
  #241  
Super Speed's Avatar
Banned
iTrader: (8)
 
Joined: May 2005
Posts: 1,785
Likes: 0
From: 'Merica
Default

For the price of ITB's I could get a blower
Old 05-22-2008 | 06:08 PM
  #242  
J-Rod's Avatar
6600 rpm clutch dump of death Administrator
 
Joined: Dec 2001
Posts: 4,983
Likes: 8
From: Texas
Default

There are actually several ITB intakes around now a days. Tex Race Cars (part of Textralia) has one avaliable. I believe they are pretty reasonable.

Here is a picture of one of that one





This one is from another operation in Australia (Morrison Motorsports). These guys have ITB's for everything. GENI SBC, SB2.2, Ford, etc..


Same one used by Nathan Higgin on his C5R headed motor. Notice the unique injector placement (similar to the way you see a lot of high end race motors done).
Attached Thumbnails Nice intake manifold... -  The ITB thread-itb1.jpg   Nice intake manifold... -  The ITB thread-itb2.jpg   Nice intake manifold... -  The ITB thread-itb3.jpg   Nice intake manifold... -  The ITB thread-itb4.jpg   Nice intake manifold... -  The ITB thread-itb5.jpg  


Last edited by J-Rod; 05-22-2008 at 06:15 PM.
Old 05-23-2008 | 05:14 PM
  #243  
99blancoSS's Avatar
Banned
iTrader: (115)
 
Joined: Feb 2005
Posts: 9,892
Likes: 3
From: ST Helens, OR
Default

Ok cant find links to any of them
Old 05-23-2008 | 06:02 PM
  #244  
Beaflag VonRathburg's Avatar
OWN3D BY MY PROF!

iTrader: (176)
 
Joined: Feb 2006
Posts: 9,146
Likes: 3
From: Jax Beach, Florida
Default

^ I couldn't either. I was trying to find the tex racing website.
Old 05-23-2008 | 06:06 PM
  #245  
heavy6.0's Avatar
TECH Fanatic
iTrader: (69)
 
Joined: Apr 2007
Posts: 1,482
Likes: 0
Default

we've seen those before (other site) supposedly morrison has some real close workings with holden?
Old 05-23-2008 | 11:27 PM
  #246  
topfuelman's Avatar
Teching In
iTrader: (6)
 
Joined: Nov 2004
Posts: 46
Likes: 0
Default Throttle set-up

Originally Posted by Beaflag VonRathburg
That's an awesome setup! Do you have any more pictures or details at this point?
Looks like there is some connection to the Textralia pictures that J-Rod posted. This is the exact base set-up that I have. I got the parts from Hocking Racing in Australia, who claimed to have designed/built them. Didn't have the speediest transaction though...took 8 months to get the parts from start to finish. Approach with caution if you are in a hurry.

Seems to be of decent workmanship. No dyno numbers yet, but sometime soon. I'll post result once we are tuned.

T
Attached Thumbnails Nice intake manifold... -  The ITB thread-1x.jpg   Nice intake manifold... -  The ITB thread-2x.jpg   Nice intake manifold... -  The ITB thread-3x.jpg   Nice intake manifold... -  The ITB thread-4x.jpg  
Old 07-16-2008 | 02:07 PM
  #247  
DrkPhynx's Avatar
TECH Apprentice

 
Joined: May 2007
Posts: 354
Likes: 0
Default

Bump.

Killer info in this thread. Any more word on the problems people were having, or any other advances or info on the subject in general?
Old 07-16-2008 | 03:27 PM
  #248  
99blancoSS's Avatar
Banned
iTrader: (115)
 
Joined: Feb 2005
Posts: 9,892
Likes: 3
From: ST Helens, OR
Default

I have a question... It was brought to me by someone so I'll ask it. Arent those tb's a lot smaller than the 90mm? So the question is will it outflow say a Beck sheetmetal intake with a 105mm Tb on it. Keep in mind that all the cylinders do not draw air at the same time. How does a 50mm tb opening outdraw a 105 opening?

Just some food for thought, hoping to spark some more technical info.
Old 07-16-2008 | 03:39 PM
  #249  
3.4camaro's Avatar
TECH Fanatic

iTrader: (1)
 
Joined: Aug 2005
Posts: 1,203
Likes: 0
From: Galveston, TX
Default

8-50mm diameter tb's= 15705 sq. mm. surface area of throttle body.

1-105mm tb = 8654 sq.mm. surface area.

So the ITBs have a little less than twice the throttle blade surface area. Maybe that's why ITBs outflow a beck intake and tb.

In a ITB setup, each cylinder gets its own air supply. This means that each cylinder creates its own vacuum, and 1 cylinder doesn't suck on the supply of another cylinder. Maybe this raises the deltaP, because the air on the outside of the valve(in the intake runner) isn't being sucked(causing a low pressure) by another cylinder. This keeps the deltaP higher than it would be with a traditional single tb setup, and we all know a higher deltaP moves more air into the cylinder.

This make any sense to anyone?

Last edited by 3.4camaro; 07-16-2008 at 03:46 PM.
Old 07-17-2008 | 12:44 PM
  #250  
71CamaroLS1's Avatar
Launching!
 
Joined: Dec 2003
Posts: 251
Likes: 2
From: Portland OR
Default

Originally Posted by 3.4camaro
8-50mm diameter tb's= 15705 sq. mm. surface area of throttle body.

1-105mm tb = 8654 sq.mm. surface area.

So the ITBs have a little less than twice the throttle blade surface area. Maybe that's why ITBs outflow a beck intake and tb.

In a ITB setup, each cylinder gets its own air supply. This means that each cylinder creates its own vacuum, and 1 cylinder doesn't suck on the supply of another cylinder. Maybe this raises the deltaP, because the air on the outside of the valve(in the intake runner) isn't being sucked(causing a low pressure) by another cylinder. This keeps the deltaP higher than it would be with a traditional single tb setup, and we all know a higher deltaP moves more air into the cylinder.

This make any sense to anyone?
I don't understand all of what you're trying to get at, but some things to keep in mind:

- An individual runner will be flowing air only during the intake cycle of it's associated cylinder, beginning with the exhaust scavenging pulse during overlap and ending near intake valve close. So that runner will be flowing no more than 35-40% of the time, meaning that an ITB intake requires much more TB area to maintain equivalent flow to a single TB intake.

- An ITB intake generally has straighter runners (because the runners don't need to connect to a common plenum). This can result in moderately lower flow restriction. However, that is not the primary benefit of an ITB intake. The primary benefits are 1). Easier optimization of runner length and taper, and therefore intake resonance tuning, to match the rest of the engine configuration, and 2.) the absence of cylinder-to-cylinder interactions from reversion, allowing for much more camshaft overlap while maintaining drivability.
Old 07-17-2008 | 01:40 PM
  #251  
99blancoSS's Avatar
Banned
iTrader: (115)
 
Joined: Feb 2005
Posts: 9,892
Likes: 3
From: ST Helens, OR
Default

Originally Posted by 71CamaroLS1
I don't understand all of what you're trying to get at, but some things to keep in mind:

- An individual runner will be flowing air only during the intake cycle of it's associated cylinder, beginning with the exhaust scavenging pulse during overlap and ending near intake valve close. So that runner will be flowing no more than 35-40% of the time, meaning that an ITB intake requires much more TB area to maintain equivalent flow to a single TB intake.

- An ITB intake generally has straighter runners (because the runners don't need to connect to a common plenum). This can result in moderately lower flow restriction. However, that is not the primary benefit of an ITB intake. The primary benefits are 1). Easier optimization of runner length and taper, and therefore intake resonance tuning, to match the rest of the engine configuration, and 2.) the absence of cylinder-to-cylinder interactions from reversion, allowing for much more camshaft overlap while maintaining drivability.
This is closer to the discussion I was having with someone. Not all cylinders are drawing air at the same time so how can a smaller TB opening produce more power was the way it was put. You dont get the combined surface area of 8 50mm's.
Old 07-17-2008 | 01:44 PM
  #252  
DrkPhynx's Avatar
TECH Apprentice

 
Joined: May 2007
Posts: 354
Likes: 0
Default

Originally Posted by 71CamaroLS1
- An individual runner will be flowing air only during the intake cycle of it's associated cylinder, beginning with the exhaust scavenging pulse during overlap and ending near intake valve close. So that runner will be flowing no more than 35-40% of the time, meaning that an ITB intake requires much more TB area to maintain equivalent flow to a single TB intake.
Well by that token, the head port is MUCH smaller than the TB of an LS6 intake, yet that still restricts flow and power, despite being over twice as large as a single head port. And you could probably fit multiples of the valve area into the TB as well. So I don't think it's as simple as saying that "only 1 cylinder is drawing at any given time so a single TB is good enough".
Old 07-17-2008 | 02:00 PM
  #253  
71CamaroLS1's Avatar
Launching!
 
Joined: Dec 2003
Posts: 251
Likes: 2
From: Portland OR
Default

Originally Posted by DrkPhynx
Well by that token, the head port is MUCH smaller than the TB of an LS6 intake, yet that still restricts flow and power, despite being over twice as large as a single head port. And you could probably fit multiples of the valve area into the TB as well. So I don't think it's as simple as saying that "only 1 cylinder is drawing at any given time so a single TB is good enough".
Well, that's not what I was saying, in fact the opposite. On a V8, there are two cylinders in theory, and usually 4 cylinders in practice, drawing air from the plenum simultaneously, and airflow through the single TB into the plenum is effectively constant. On an ITB, air flows through each TB intermittently. The average airflow is the same, but because the airflow is intermittent, the peak air flow volume will be much greater than 1/8 of the constant flow volume through a single TB. Hence, comparing TB area between the two types of intakes is an apples/oranges comparison.
Old 07-17-2008 | 02:02 PM
  #254  
99blancoSS's Avatar
Banned
iTrader: (115)
 
Joined: Feb 2005
Posts: 9,892
Likes: 3
From: ST Helens, OR
Default

What about pressures and pressure waves ? Aren't they helpful, how are they effected with IT'bs?
Old 07-17-2008 | 03:34 PM
  #255  
71CamaroLS1's Avatar
Launching!
 
Joined: Dec 2003
Posts: 251
Likes: 2
From: Portland OR
Default

Originally Posted by 99blancoSS
What about pressures and pressure waves ? Aren't they helpful, how are they effected with IT'bs?
All intakes exhibit resonant pressure or "wave-dynamic" effects, which can be quite significant in aiding volumetric efficiency in the tuned RPM range. The unusual characteristic "hump" in the torque curves of LSx motors in the 4000-5000 RPM range is primarily an effect of the candy-cane intake.

The tuning of wave-dynamic effects depends primarily on intake runner length, cross section, and taper. The ITB is therefore no different than other intake designs, except that the physical design makes it much easier to change runner length and taper by bolting on different "velocity stacks", and therefore easier to optimize for particular camshaft designs and desired RPM ranges.
Old 07-17-2008 | 11:21 PM
  #256  
gametech's Avatar
TECH Veteran
20 Year Member
iTrader: (1)
 
Joined: Sep 2004
Posts: 4,275
Likes: 565
From: Stockbridge GA
Default

Originally Posted by DrkPhynx
Well by that token, the head port is MUCH smaller than the TB of an LS6 intake, yet that still restricts flow and power, despite being over twice as large as a single head port. And you could probably fit multiples of the valve area into the TB as well. So I don't think it's as simple as saying that "only 1 cylinder is drawing at any given time so a single TB is good enough".
That actually makes a lot of sense, if I think in reverse of what you wrote. In a straightline ITB manifold, Anything over the size of the head port "might" be big enough for the TB.
Old 07-22-2008 | 07:52 PM
  #257  
Beaflag VonRathburg's Avatar
OWN3D BY MY PROF!

iTrader: (176)
 
Joined: Feb 2006
Posts: 9,146
Likes: 3
From: Jax Beach, Florida
Default

I plan on starting on making my own setup really soon. I already bought two sets of 2007 GSXR 750 throttle bodies. I forgot to measure the first set of shafts, but each runner tapers down to the back throttle bodies which are 42mm. They also have two sets of injectors in them. I'd like to leave the back set and use it with a stand alone fuel cell to control a dry direct port. Here's some pictures:

This is with the front set of throttle valves closed. I plan on removing these.

The throttle shaft also looks like it would be a really nice place to put a dry nitrous spray bar through.

Front throttle shaft open:


This picture didn't turn out too well, but it's of the hole in each runner.

I plan on getting rid of the IAC motor. Each cylinder has a little screw that lets you set the idle.

Back picture:


Back picture 2 with the all the throttle shafts open:


The odd fuel injector setup and the TPS sensor:


I've done a little mock up on a set of heads I have. I'm going to have to split them in half. They have a bolt at the top and bottom that hold them together. Once removed you end up with two sets of two throttle bodies. I removed the intake manifold and associated parts on my formula recently. I need to move it and wash it before any real work starts. I was going to start today, but it is absolutely pouring outside. Tomorrow should be a go though. I'll take pictures.

Does anyone know of a place where I can get LS1 intake manifold flanges?

I'm still thinking of a few ways to mount them. If anyone has any ideas let me know.
Old 07-22-2008 | 08:32 PM
  #258  
Drew04GTO's Avatar
TECH Apprentice
iTrader: (1)
 
Joined: Sep 2007
Posts: 320
Likes: 0
Default

Beck Mechanical sells just the flanges if you need, last time I checked they were $175+ shipping, assuming who I was talking to knew what I was talking about.

I hate to say this but I believe those GSXR throttles are about 10mm on the small side for an LS1. IIRC its 115 cfm per square inch of cross sectional area, you'll probably want something around 2.6-2.75 sq in to be at a low pressure drop across the throttle body with heads that flow near 300 cfm at your cam lift.
Old 07-22-2008 | 10:40 PM
  #259  
2000_SS's Avatar
TECH Addict
iTrader: (24)
 
Joined: Oct 2006
Posts: 2,608
Likes: 0
From: Webb City, MO...out in the garage
Default

Originally Posted by Beaflag VonRathburg
Does anyone know of a place where I can get LS1 intake manifold flanges?

I'm still thinking of a few ways to mount them. If anyone has any ideas let me know.
maybe find a broke/scrapped single plane intake and cut it up for mock-up or template purposes...?
Old 07-28-2008 | 01:14 AM
  #260  
rons 00z's Avatar
TECH Fanatic
iTrader: (10)
 
Joined: Dec 2003
Posts: 1,004
Likes: 0
From: omaha, NE
Default

just a FYI guys my cam is a 247 252 @108lsa in a 383 lingenfelter CNC heads 11.2:1 SCR and it has the harrop 52mm intake. the cars idles fine at 900rpm and only bucks from 1k rpm to 1.5krpm in first gear. ******* car is almost like stock but pulls like a raped ape.


Quick Reply: Nice intake manifold... - The ITB thread



All times are GMT -5. The time now is 05:51 PM.