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Sun Visors - DIY

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Old 12-03-2010, 03:14 PM
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Default Sun Visors - DIY

So one of my visors broke inside and the other is looking
kinda lumpy. I went to the junkyard and every car had
already had visors picked, or the visors were even worse
shape.

I have just gotten a box of 1/16" ABS plastic sheet with
grain on one side, to try and cobble up a replacement
pair. I'm going to thermoform over a 3/16 welding rod
and see how that goes. Hopefully it won't look asstastic.
I'm not that fond of the fuzzy fabric and wouldn't mind
more black ABS, as long as the color's close.

I'll post some pics when I get something glued up. Seems
like this would be right up 6LE's alley but I saw no such
thing on his site.
Old 12-03-2010, 04:12 PM
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Can't wait to see the end results cause mine are the same way with the "lumpy" part and I think in one of mine, the "cardboard" (or whatever it is) as started to break apart a little.
Old 12-03-2010, 04:19 PM
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I've been wanting to do the same with vinyl/pleather and fiberglass
Old 12-03-2010, 08:05 PM
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I like where this is going. Sub'd waiting for pics.


I kinda wanna pickup a spare set of visors and hack them up and try to fix them myself.
Old 12-03-2010, 09:03 PM
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I thought about trying to bring this up to 6LE cause I know half the people on here would be for it.
Old 12-03-2010, 09:16 PM
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Originally Posted by 9WhiteCamaro9
I thought about trying to bring this up to 6LE cause I know half the people on here would be for it.
I wouldn't mind it, I just want something that will fit into the current visor type something I could just cut the thread off the side or corner and slide the old piece of cardboard or w/e out and then slide a piece of abs plastic or something in, in its place.

A good writeup and price and it would sell like wildfire. Hell if a person could get some ABS plastic sheets about the same width it would be easy to sit down and draw a pattern out and then cut them out. Would be simple to make a few sets from a sheet depending on the size of the sheet and the worst part about it would be the need to sit down and cut out all the pieces lol.
Old 12-03-2010, 09:24 PM
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u could also goto a u-pull-it junkyard and ****** a headliner and use it to wrap up a sunvisor..should be easy to sew the ends even for a beginner

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Old 12-03-2010, 09:24 PM
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Cool idea. It would be nice to have extending pieces that block more sun for our long windows. like this

Old 12-04-2010, 12:19 AM
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Interesting plan. My driver side one broke in the perforated part of the cardboard and so it has a floppy corner too. The fabric on the top is really worn out, which is interesting since I never flip them down... I think the fabric may be getting too baked through the T-Tops. I was either going to just buy some off ebay or find an upholstery shop to do it. Now I'll have to see how this works out because it seems like a good idea too.
Old 12-04-2010, 06:40 PM
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i seen some of those sunvisors today that slide out... it was next to a camaro i was messing with. not sure what kinda car it was. might get it and mess with it next time
Old 12-05-2010, 06:19 PM
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I'd like to get a set of aviation sun visors. Some of the old Duesenbergs had them. Unfortunately they are very pricey.

http://www.aircraftspruce.com/catalo...osenvisors.php
Old 12-07-2010, 10:19 PM
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Probably better off searching the junkyard for a sunvisor from a DIFFERENT vehicle with the same style mounts and that way maybe find a better version (like with the extending thing) and then just get it recovered to match.
Old 12-09-2010, 02:12 AM
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i need a new one also, mine fell off in a race and hit me in the face... i felt like a fast and the furious moment...
Old 12-09-2010, 03:18 AM
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Sunvisors are for sissys. Do a visor delete and have your window tint guy throw you a tinted visor across the glass.

Old 12-09-2010, 10:15 PM
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Originally Posted by 6LITEREATER
Probably better off searching the junkyard for a sunvisor from a DIFFERENT vehicle with the same style mounts and that way maybe find a better version (like with the extending thing) and then just get it recovered to match.
I spoke with a buddy, who spends way too much time in boneyards, that said he has tried many other models and none have worked for 4th gens.
Old 12-09-2010, 10:35 PM
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can't you just cut the metal rod and weld your stock one to it?
Old 12-09-2010, 10:51 PM
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Originally Posted by ZigZagZ
I'd like to get a set of aviation sun visors. Some of the old Duesenbergs had them. Unfortunately they are very pricey.

http://www.aircraftspruce.com/catalo...osenvisors.php


looks like it could be easily replicated with tinted lexan or plexi glass
Old 12-14-2010, 04:10 PM
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OK, here we go.

I got done with the driver's side last night. Found some interesting stuff
inside the busted visor (it was floppy for a reason)

The core steel stamping provides the rigidity. It was cracked in two of three
sections. The cardboard core also was broken, not much for that once the
steel goes.

The metal is way too thin to be weldable. But I came up with a scrap-pile fix
(next post)
Attached Thumbnails Sun Visors - DIY-bare_core_support_busted.jpg   Sun Visors - DIY-bare_core_support_busted_2.jpg   Sun Visors - DIY-asremoved_bustedcardboard.jpg  
Old 12-14-2010, 04:16 PM
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I used a spare piece of steel in between the leaves of the core stamping. I
drilled 1/16" holes using the original staple holes as guides. I used a piece of
Pendaflex file folder rack (about 1/8" x 1/2").

Outside of this I sandwiched two 2" pieces of the ABS plastic and re-stapled
the whole thing using 1/16" stainless welding rod cut & bent to fit and punched
down tight.

I trimmed odd the formed ends of the internal spring (that stops the rotation
so the visor doesn't flop) and tucked it back in under the plastic sheath.
Attached Thumbnails Sun Visors - DIY-core_partial.jpg   Sun Visors - DIY-core_staples_ready.jpg   Sun Visors - DIY-core_staked.jpg   Sun Visors - DIY-spring_as_removed.jpg   Sun Visors - DIY-spring_trimmed.jpg  

Sun Visors - DIY-staked_spring_tucked_in.jpg  
Old 12-14-2010, 04:21 PM
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I formed the outer skin of 1/16" ABS. I cut it to rough length, marked the
center line and balanced it on a piece of 3/8" fuel line with some metal strips
clothes-pinned to either end for weight. Heating it gently from the bottom
with a heat gun made it slump nicely around the fuel line.
Attached Thumbnails Sun Visors - DIY-formed_draped.jpg   Sun Visors - DIY-formed_draped_2.jpg  


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