Appearance & Detailing Interior & Exterior Appearance Modifications

polishing aluminum

Thread Tools
 
Search this Thread
 
Old 01-29-2006 | 01:57 PM
  #1  
wilwhite2kss's Avatar
Thread Starter
TECH Apprentice

iTrader: (2)
 
Joined: Jan 2006
Posts: 386
Likes: 0
From: Atlantic city nj
Default polishing aluminum

I tried to polish my throttle body yesterday, but it came out like crap. What am i doing wrong, and am i using the right stuff? I pulled it off ,sanded all the residue and the surface to make it somewhat smooth. After that i took a dremmel with some metal polish an went to town. I got a little shine and alot of pivets. I have seen other peoples polished parts, and they came out like chrome. What am i doing wrong ,or did i skip any steps? Tell me how to do it the right way. (without paying for it )
Old 01-29-2006 | 04:48 PM
  #2  
FLA02TA's Avatar
TECH Regular

iTrader: (5)
 
Joined: Jul 2005
Posts: 495
Likes: 0
From: Sarasota, FL
Default

Well, what polishing compound did you use in the final stages? Might not be the right one maybe?

I'd venture a guess that it can't be much different than the process the guy used to polish calipers. Aren't TB's forged with iron? They look like they are.
Old 01-29-2006 | 05:03 PM
  #3  
dementia's Avatar
TECH Resident
iTrader: (4)
 
Joined: Apr 2004
Posts: 878
Likes: 0
Default

From the sound of it you skimped on the most important step. Sanding. You said you made it somewhat smooth and then it had pivots when you polished it. In order to get a good mirror like finish you have to sand that thing down to be perfectly smooth. Start with big grit and work your way to 2000 grit paper if you're doing it by hand. After sanding it should look really good as it is and be perfectly smooth to the touch as well as visibly smooth. After that then you can start with the polishing compound. Good luck and be patient.
Old 01-29-2006 | 07:18 PM
  #4  
Phoenix 5.7's Avatar
TECH Junkie
iTrader: (7)
 
Joined: Aug 2004
Posts: 3,809
Likes: 0
From: Prairie de Femme, LA
Default

i have used mothers mag and aluminum polish with success. just rub on, rub off
Old 01-29-2006 | 07:28 PM
  #5  
johnebgoode's Avatar
11 Second Club
 
Joined: Oct 2005
Posts: 31
Likes: 0
From: Long Island
Default

What grit sandpaper did you use? Try starting out with 1000 then 1500 and then 2000. Then polish it out. Should be fine. Mothers Mag polish is what I've used in the past with great results.
Old 01-29-2006 | 07:52 PM
  #6  
steveo346's Avatar
12 Second Club

iTrader: (18)
 
Joined: May 2005
Posts: 2,124
Likes: 1
From: San Antonio,Tx
Talking

ok here it goes newbie....j/k....i have polished a couple of stock ls1 throttle bodies in my time....here are some steps

1. you remove the throttle bodyfrom the intake and them remove all the sensors and crap
2. you then begin to wet sand it with a 220 frit to get all the rough areas...amke sure you apply alot of pressure...and dont be afraid to be sanding it for a while in the same area so you can remove any real rough spots
3. then go on to a 320grit, 400grit, 600grit, 800grit, 1000grit, and then finish off with a 1500grit....remember to wet sand during all of these steps....
4.dry and clean the intake and make sure it no longer has aluminum residue from the sanding on it...
5.start to polsih it with your choice of aluminum polish...i make my own but if i did not i'd prolly go with mothers billet polish...
6. once you've given it a couple of coats of mothers and wiped it off with a 100% terry cloth towel...admire your beautiful work!!!
7. final step...and this is a must...take alot of pics and post in here of your work!!!

i also polish the butterfly on the TB as well and the spring too!!

here's what it will look like...pics below
Attached Thumbnails polishing aluminum-my-egr-blockoff-plate.jpg   polishing aluminum-my-ls1-motor.jpg   polishing aluminum-my-polished-ported-tb.jpg   polishing aluminum-my-ls1-enginee.jpg   polishing aluminum-my-ls1-engine-stb.jpg  

Old 01-29-2006 | 09:39 PM
  #7  
luckyou03's Avatar
TECH Fanatic

iTrader: (8)
 
Joined: Jul 2005
Posts: 1,105
Likes: 0
From: Memphis, TN
Default

check this out

Polishing How-to
Old 01-29-2006 | 10:00 PM
  #8  
LANDONZ's Avatar
TECH Fanatic
iTrader: (23)
 
Joined: Nov 2003
Posts: 1,093
Likes: 0
From: United States
Default

I polished mine with a dremel kit I bought at Kmart especially the little blue disk thats in there.. :thumbup: and some mothers mag and aluminum polish
Old 01-29-2006 | 11:11 PM
  #9  
Super Speed's Avatar
Banned
iTrader: (8)
 
Joined: May 2005
Posts: 1,785
Likes: 0
From: 'Merica
Default

Wow steveo that looks absolutly amazing!
Old 01-30-2006 | 05:00 PM
  #10  
steveo346's Avatar
12 Second Club

iTrader: (18)
 
Joined: May 2005
Posts: 2,124
Likes: 1
From: San Antonio,Tx
Default

Originally Posted by LS1 GG
Wow steveo that looks absolutly amazing!

thanks man...it takes me alot of hard work and time for me to polish up all my stuff and i do all the work myself...it feels good when someone gives you a comment and compliments you on your job well done
Old 01-30-2006 | 11:16 PM
  #11  
RrCoX22's Avatar
TECH Addict

iTrader: (6)
 
Joined: Jun 2005
Posts: 2,210
Likes: 0
From: Ft. Bragg, NC
Default

Originally Posted by steveo346
i have polished a couple of stock ls1 throttle bodies in my time....

i also polish the butterfly on the TB as well and the spring too!!
Dude is that the stocker..... holy shiot.
You just made this next weekends project for me!
Old 01-31-2006 | 11:38 AM
  #12  
LvDemKings's Avatar
TECH Enthusiast

 
Joined: Feb 2005
Posts: 529
Likes: 0
From: Sacramento, CA
Default

Originally Posted by RrCoX22
Dude is that the stocker..... holy shiot.
You just made this next weekends project for me!
I'll be starting mine this afternoon.
Old 01-31-2006 | 01:55 PM
  #13  
~JOSHUA's Avatar
Banned
iTrader: (92)
 
Joined: Sep 2004
Posts: 7,757
Likes: 1
From: Atlanta
Default You need to sand first


Old 01-31-2006 | 02:05 PM
  #14  
monkey man's Avatar
Teching In
 
Joined: Jan 2006
Posts: 40
Likes: 0
Default

Originally Posted by FIREHAWK#608

damn FIREHAWK#608 u always rain on my parade...every time i show something of mine that is decently polsihed you always post your pics and make me feel like **** ....haha but its kool your engne does look freaking sweet

oh bythe way im steveo346 but logged in on a friends comp
Old 01-31-2006 | 02:11 PM
  #15  
~JOSHUA's Avatar
Banned
iTrader: (92)
 
Joined: Sep 2004
Posts: 7,757
Likes: 1
From: Atlanta
Default

Hey steveo346!- Sorry to rain, just trying to juice him up on what's possible. Your deal isn't bad at all, you just need a lil' more time...
Old 01-31-2006 | 09:18 PM
  #16  
HotWhipT/A's Avatar
TECH Addict
iTrader: (31)
 
Joined: Aug 2005
Posts: 2,077
Likes: 6
From: ATX
Default

I got a question. How am I suppose to sand the hard to get areas that you can't really get with the sand paper?
Old 01-31-2006 | 10:54 PM
  #17  
camaroextra's Avatar
TECH Addict

iTrader: (10)
 
Joined: Aug 2005
Posts: 2,803
Likes: 1
From: Seminole County, Florida
Default

i got bored today and started to polish the loudmouth exhaust i bought today. pic later
Old 01-31-2006 | 11:24 PM
  #18  
RAIDER's Avatar
TECH Enthusiast
iTrader: (4)
 
Joined: May 2004
Posts: 609
Likes: 0
From: Georgia
Default

firehawk that **** looks awesome, but what i was wondering is, is everything pretty much covered in this thread or is there a step still missing? thanks
Old 02-01-2006 | 08:28 AM
  #19  
~JOSHUA's Avatar
Banned
iTrader: (92)
 
Joined: Sep 2004
Posts: 7,757
Likes: 1
From: Atlanta
Default

Originally Posted by RAIDER
firehawk that **** looks awesome, but what i was wondering is, is everything pretty much covered in this thread or is there a step still missing? thanks
Sand smoother and smoother, polish by hand or put some power to it. If you can get a drill and buy some attachments from Eastwood==>(sponsor) you'll cut out a lot of elbow grease. If anyone wants help on what to buy, pm me and give me your phone #. I'll call you back and we'll both go to the website, and I'll show you exactly what you can order to make things easier. -Joshua
Old 02-01-2006 | 10:16 AM
  #20  
2002_Z28_Six_Speed's Avatar
TECH Veteran
iTrader: (19)
 
Joined: Aug 2005
Posts: 4,538
Likes: 1
From: Wash, DC
Default

Originally Posted by FIREHAWK#608
Damn! That's pretty awesome! Whoever did all that hasn't been out of the garage for awhile though!


Quick Reply: polishing aluminum



All times are GMT -5. The time now is 04:25 AM.