4l60e re-fresh with pics
that piece goes under this
http://smartflix.com/vidcaps/lvidcap...jpg?1239225310
With the corvette servo I stopped using the big hole sizes quite awhile back, without further modifications to the band release hole and which 3-4 apply ring you use. They would work great on one unit, but not on another, had to many problems.
Now with the Corvette servo, using the TransGo "modified" HD2 Shift kit and using a 9.5" torque converter, the 2nd feed hole is .096" max., 3rd .116" max., 4th will vary on what servo is used, etc. I have with the Sonnax 2nd apply servo, opened 3rd to .125" - .135" without issue. With the Superior billet 2nd apply servo, you can open 3rd to .155" - .187". This is with using a Borg Warner Hi-Energy 8 or 9 clutch 3-4 pack, with the clutch clearance at .022" - .035", using the 4L60E #7 apply ring. With the #4 apply ring you can run the clutches looser by another .020". You can run the 3-4 clutch pack looser than .022" - .035", with the Sonnax or the Superior 2nd apply servo, but I would not do that with the Corvette servo. I "modify" the Raybestos ZPak to use 16 clutches instead of the standard 14 they come with for more holding power. So far I have about 35 - 40 of them in all kinds of vehicles without any issues. The TransGo Hi-Rev spring kit that replaces the 3-4 return springs take apx. 3-5 pounds of additional pressue to overcome. With the .490" Sonnax or the .500" TransGo boost valve this is not a concern "at all". ATSG says to take them out, that is a big mistake if you are not going to address the potential problem it might create. They should have suggested making the 3rd apply hole .005" - .010" larger than the existing feed hole, that would have sped up the 3-4 clutch apply. Plus with any other 3-4 clutch setup other than factory or the ZPak, the oem 3-4 return springs will not work "unless" you know what steels use the extra step to hold the 3-4 return springs at the correct height. I prefer the TransGo way here, as I use the 8 or 9 clutch BW Hi-E 3-4 packs in just about anything I build, but the factory will work if you do the other things mentioned. Never use the 2nd accumulator spacers from TransGo, as they only make the part throttle shifts harder. I have used for the last few years the Torlon checkballs from Ford. They do not do any damage to the separtor plate at all. Looks like the build here is working out so far, good. Dana
Last edited by sjsingle1; Apr 7, 2010 at 08:46 PM.
If you can scan a pic from your atsg manual please do that, maybe I'm wrong.
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where did you get your super servo? i am looking to do this to my trans... do you have a place where you got all your upgraded parts from?
where did you get your super servo? i am looking to do this to my trans... do you have a place where you got all your upgraded parts from?
38 in tires are monster, what gears were in the back? I would hope 4.56 at least, the more leverage you give that poor little 60e the better.
http://www.youtube.com/watch?v=oCQ7SgaN6xE
Drove 60 miles to the track and home again, got 18 mpg's driving to, racing, and home again.....normally gets 22mpg's if i'm not on the gas so much







LOL...been awhile since i rebuilt my 700r........you just may be right