? about installing TransGo shift kit?
Thanks.
Jim
I planned every step and cross checked each step with detail tranny diagrams from the GM tech manual. Made sure that I knew when springs were each color. Whereever I was unsure I noted my question and spoke to Transgo tech support to clarify (they were great, but hard to get to).
Yes the 2-4 servo is troublesome. Lower the rear end of the tranny as much as possible, swinging the engine up on the mounts. It must be disassembled part-by-part if your tranny is not out of the car. Take your time and you'll be OK.
When you reassemble the valve plate and top/bottom gaskets, use 3 drill bits or small nails to line up at least 3 holes top to bottom when you place it back up to the valvebody and bolt in place. I have answered a number of posts where certain shifts did not work after the install, and this seems to be from misalignment of the plate and one of the gaskets, plugging a hole.
The video is good overall info, but it does not match the version of 4L60E's in our cars. Use the printed doc.
The clutch springs are only if you rebuild the tranny.
If you're not patient, and a good planner, I wouldn't recommend it. I'm kinda **** about planning, so it went slow, but was a great accomplishment for my first time. I double checked everything as I put it back in place. I had NO problems with my install.
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I did mine myself in a garage on jackstands. Some tips :
Where the video differs from the written instructions, follow the written instructions. The video is ancient but gives good reference for most of the job.
The servo is on the pass side of the tranny and is a BITCH to work on. Use a prybar to push in the cap while removing the c-clamp. Remove the servo components one at a time, dissasembled. When you put it back together it will have to be one component at a time, too. PITA but doable.
Get some snap-ring pliers with long skinny ends. I had mine extended to the very end and they would barely fit up in there to pull the o-ring under the pressure regulator. When you put it back in, make sure the snap ring goes into the SECOND groove. If not, you'll be taking it apart again when you don't have a reverse gear. It should only have barely about 1/8" of play when pushed upwards with a screwdriver, or if you can see the first groove with a shoplight underneath the regulator you know it's in right.
The valve body replacement stuff is easy and straightforward. Just replace the pieces as shown in the video (or use the instructions if they differ). Mostly just spring replacements and adding washers to the shift mechanism for mass.
Be sure to use the right size drill bit when drilling the seperator plate, and that all metal shavings are cleaned off and it's deburred where you drilled. Make sure to torque the valve body bolts back in nice and tight to avoid fluid leaks at the seperator plate (not too tight, the housing is aluminum and can strip since the bolts are steel).
Hope this helps.
Happy driving,
BadAss30th <img border="0" alt="[Firebird]" title="" src="graemlins/formula.gif" />


