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My '02 Z28 Build Thread

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Old 02-24-2013, 10:02 PM
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Default My '02 Z28 Build Thread

Just about finishing my Camaro, so I figured its time I got around to a build thread. It started by picking up a '02 Z28 m6 with 150k that my dad and I were going to part out. Long story short, we decided it was too nice to rip apart, so I bought it off of him as a step up from my v6 '99 firebird. So this is how it begins.....

My '99 W68 Firebird, nice first car, but its time to move on to bigger and better things

The Z28 as it looked the day we bought it, bone stock except for a flowmaster exhaust.

After a little wetsand and buff, the paint wasn't in bad condition at all



Now, being it had a 150k, i found a motor out of a donor car with 70k and decided to swap em'. And then, I got a major case of the "while you're in there bug" haha

Motor out of my car
[IMG]


Since I had the motor out, I thought it would be the best time to do the cam that I've always wanted. And, I got lucky and a family friend was selling a set of ported 243 heads with comp cams .650 springs, titanium retainers, locks, seats and manley stainless 2.02 intake 1.58 exhaust valves that I picked up for a good price. So, I placed the rest of my order at Texas Speed. It included the Torquer V3 (231/234 .643 .598 111 lsa) cam, .040 Cosmetic MLS head gaskets, Comp "R" Lifters, TSP 7.4 pushrods, LS2 timing chain and lifter trays, Powerbond 25% UD Pulley, oil pan gasket and header locking studs

A good chunk of my savings account!

One of the happiest days of my life!



A Picture of the 243 heads


I began the disassembly of the motor. Since I had the everything out, I decided to paint the block and engine bay.



I repaired the rust and sanded down the engine bay









Not too bad for shooting in the driveway with a harbor freight gun lol

My next endeavor was to paint my ls6 intake and valve covers.

Started by sanding the entire manifold with 220, then filling with a 2 part 3m plastic repair. The sanding the manifold with 320 and scuffing with SEM Soap and a red scotchbrite. Valve covers we just degreased and scuffed with 320



Primed with Dupont 2k primer




Sanded everything smooth with 600 then to 800 for dupont base/clear.


Homeade Booth haha

3 coats of Base Black

4 Coats of clear




Last edited by Austin95; 02-24-2013 at 10:29 PM.
Old 02-24-2013, 10:25 PM
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Nice work man!!! Keep it up! Start saving for some forced induction, that bug bite gets worse, it turns into while I was in there I should have so take it back out and do it! keep us posted!
Old 02-24-2013, 10:32 PM
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Everything turned out so well, there was no need to wetsand


I took the same approach with the SLP lid




I also decided to polish the ends of the heads for some more asthetic appeal




A Little preview


Since I was going to have all of this newfound power, I couldn't put a stock clutch back in!! I took advantage of monster's holiday sale and got the stage 2 clutch and a 18lb billet steel flywheel. Its like Christmas everytime a box of parts shows up at your house when you get home!!!



Next, Since I had all of these shiny new parts, I couldn't put these old rusty ones back on!



I started going to town sandblasting, which was hell doing outside in January in PA lol. But it was well worth it. I laid down por 15 which turned out great. Also, I got new lower control arm bushings, moog upper, lower ball joints and tie rod ends.



I Painted the k member gloss black since I didn't feel like sandblasting it. No big deal as it will be replaced by tubular at some point, but it chips alot easier than the por 15.




Now, back to the good stuff the engine building!!!

Torquer V3 ready to go in

LS6 oil Pump and timing chain on

Last edited by Austin95; 02-24-2013 at 10:55 PM.
Old 02-24-2013, 10:41 PM
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Looking good.
Old 02-24-2013, 10:44 PM
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Where do you live? There was one like your bird for sale locally recently.
Old 02-24-2013, 10:46 PM
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looks great man keep it up
Old 02-24-2013, 11:00 PM
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Cleaned all the carbon off pistons and wiped down head surface and bores. You can still see the crosshatching on the cylinder walls, so it appears to be in good shape.

Cosmetic .040 MLS head gasket down

I repainted all the brackets for the accessories and polished the fuel rails and a bunch of other small asthetic things. All put together, 1 3/4 Pacesetter headers bolted on and ready to drop in




Nice shiny k member begging for a motor

Motor in and flywheel bolted on with new ARP Hardware


Monster Stage 2 Clutch On!!

T56 Bolted Up

Camaro Finally brought in to get the motor in!!!

Last edited by Austin95; 02-24-2013 at 11:12 PM.
Old 02-25-2013, 02:56 PM
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Wow, badass work bud.
Old 02-25-2013, 08:36 PM
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this is my son Austin's first build. he lives for F-body's and horsepower! he does all the work by himself and learns on the fly.planned,order parts and built the motor by himself (looking for 500+ hp). I'm very proud of my son! did I say he's only seventeen.

love Dad

Last edited by JOHNNY59; 02-25-2013 at 08:51 PM.
Old 02-25-2013, 09:17 PM
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Forget the pictures of the car. I want to see one of the proud smile on papa's face.

Excellent work. You have taken the attention to detail mindset to heart and it shows. Keep up the good work and really absorb all the information you can from getting your hands dirty. Seeing a thread like this makes me wish my kids were old enough and hopefully interested enough to take on a project like this, they still have quite a few years though.
Old 02-26-2013, 08:57 PM
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Originally Posted by skinumback
Nice work man!!! Keep it up! Start saving for some forced induction, that bug bite gets worse, it turns into while I was in there I should have so take it back out and do it! keep us posted!
Thanks! Hahaha, I am already starting to save! I have another LS1 block laying around, and I want to go all forged and learn to build my own motor in the process. Haven't decided between turbo or procharged yet, but that's a long way away.
Old 02-26-2013, 09:09 PM
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Originally Posted by buellxb12s
Where do you live? There was one like your bird for sale locally recently.
Thank you. I'm in PA, but I don't have mine listed yet as I still DD it while I'm finishing this.
Originally Posted by 02CamZ28
looks great man keep it up
Thanks man!

Originally Posted by Blackpanther99
Wow, badass work bud.
Thank you, its alot of work, but completly worth it!
Originally Posted by 1320Chicken
Forget the pictures of the car. I want to see one of the proud smile on papa's face.

Excellent work. You have taken the attention to detail mindset to heart and it shows. Keep up the good work and really absorb all the information you can from getting your hands dirty. Seeing a thread like this makes me wish my kids were old enough and hopefully interested enough to take on a project like this, they still have quite a few years though.
Thank you very much! I couldn't have done it without my dad's know-how and tools. He also taught me the attention to detail (he's a perfectionist haha). I love doing all the work on my cars, it gives you so much more pride in the end! Best of luck with your kids, I hope it clicks for them like it did me in the past couple years. It'll be great bonding between you and them just like it has been for my pops and I!
Old 02-26-2013, 09:31 PM
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Well guys, here's the best pictures:

She's In!





And it's not any good without a video, excuse me chuckling like a girl @44 seconds, but it was one of the happiest moments of my life, so much satisfaction in doing all of it yourself and hearing it start for the first time.....Heads up, its open headers and LOUD!

Old 02-26-2013, 09:38 PM
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Congrats man! sounds mean in that vid for sure. Good work!
Old 02-28-2013, 07:05 PM
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Awesome!! Sounds good. Keep up the great work.
Old 03-08-2013, 05:34 PM
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nobody checking out this awesome build? not many positive comments for this young man's work!
Old 03-08-2013, 05:59 PM
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Very nice build dude! Love how all the gloss black looks in the engine bay!! What LSA is on the cam?
Old 03-12-2013, 01:52 PM
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Holy cow that's great! What a transformation. When are you getting it to the track?
Old 03-12-2013, 02:13 PM
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Incredible build dude! Very impressive!
Old 03-12-2013, 05:39 PM
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Great build!


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