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Help!! Running Issues "Open Headers"

Old Dec 3, 2012 | 03:23 PM
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Default Help!! Running Issues "Open Headers"

I need some help with running issues. I have wired up a ’99 LQ4 into my brother’s off road buggy. The engine is stock with a set of essentially open long tube headers “like almost all the buggy guys run”. I say open headers, but actually it has about a 4-5” long 3” ID straight thru resonator welded to each collector with one of those inverted cone spark arrestors in it. The front O2 sensors are placed in the collectors about 8” or so from the tip of the exhaust. I tried to put them as far up stream as I could, but this is as far as I could go. Due to lack of room I had to do away with the MAF. Since this engine’s original MAF housing included the IAT, I splice into the IAT signal and ground and put a standalone IAT out of a LT1 body style 6 cyl Camaro in it. I checked the resistance across the original IAT and this one at the same temperature and they were of equal values. In doing away with the MAF I had the credible turner, doing the mail order tune, do a speed density tune. I know it is not ever good to do a SD tune not in person, but I needed the VATS cut off so I could test my wiring and the tuner felt VERY confident doing the SD tune mail order since the engine was practically stock. The transmission is a Turbo 400 with a small stall, so I did away with practically all of the transmission wires except for the VSS. I kept it because I read where I needed to add a pulse generator to the Turbo 400 and hook up the VSS so that the PCM would have some kind of signal if the vehicle was moving. I was told not doing so would generate an idle problem so I bought the generator and plugged it up. The fuel system is a 255lph Walbro in line pump and appropriate filters. Besides these things it was a pretty basic tune which included turning off emissions “Rear O2s, EVAP, and EGR”. I am not running any vacuum lines of the engine. The one on the EVAP solenoid and the large one that typically goes to the brake booster are cap. I also plugged the hole into the intake where the EGR originally feed.

Now the problem begins. When I crank the engine it idles extremely rough and dies. Sometimes it will die immediately and other times it will run 30 or 40 seconds. The rpms are sporadic since the engine will almost die then rev up to idle. Sometimes you can rev it up a little, but most of the time it just dies when you attempt to rev it up. The same goes for if you go to drive it, as soon as it gets under any load it dies. I wired up an OBDII port, but when I scan it I cannot find any codes. It is a nice MAC Tools scanner, but it is a bottom of the line basic one.

This is what I have done: I went ahead and replaced the plugs with a fresh set of NGK TR6 plugs gapped to 0.040”. Even though they did not show to be bad I went ahead and temporarily replace the IAC and TPS sensors for used ones off a running truck “I just thought these could very easily be the problem and I could swap them for free”. I have yet to see any difference in run ability with any of these changes. Also the fuel pressure on the rail looked good “I think it was like 55 or 60psi”. It doesn’t really sound like a miss so I do not think it is in the ignition. However any suggestions on what to check there and how?

I would like to admit this was my first attempt at wiring anything like this up, but I feel like I did a very thorough job at it. However I said that to say this, is there anything super obvious I may have screwed up in the wiring that would give these symptoms? I figure the wiring would be more of an, it either runs or doesn’t kind of thing. I am passed frustrated with this so if anyone has any insight please let me know. Any help will be greatly appreciated.

Chase
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Old Dec 3, 2012 | 06:51 PM
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You jumped right into the fray didn't you....LOL

Where did you mount the IAT Sensor? Are you running any kind of air cleaner?

Sounds to me like you have several issues to sort out, so jumping right into a speed density tune might not be the best idea on an unproven swap.....

If it were me, here's what I would do.

Get a stock computer and have a basic tune put on it to get rid of all the un needed stuff, or get your tuner to set that one back to stock if he will, you can do the SD tune later...

Rig up an air cleaner of some kind, and reinstall the MAF with the IAT. Not all IAT's are the same, just becasue they read the same value at rest, they scale differently.

Try to get the engine and all running first and sort out the small problems. Once you get it running and idling right, then go the SD tune......

First things first.....make it run..

This is just my opinion, and what I would do, totally up to you as to how you work it out....

T,
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Old Dec 4, 2012 | 04:27 PM
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Are you sure that your fuel pressure is good?
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Old Dec 10, 2012 | 07:24 PM
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Originally Posted by TomM
You jumped right into the fray didn't you....LOL

Where did you mount the IAT Sensor? Are you running any kind of air cleaner?

Sounds to me like you have several issues to sort out, so jumping right into a speed density tune might not be the best idea on an unproven swap.....

If it were me, here's what I would do.

Get a stock computer and have a basic tune put on it to get rid of all the un needed stuff, or get your tuner to set that one back to stock if he will, you can do the SD tune later...

Rig up an air cleaner of some kind, and reinstall the MAF with the IAT. Not all IAT's are the same, just becasue they read the same value at rest, they scale differently.

Try to get the engine and all running first and sort out the small problems. Once you get it running and idling right, then go the SD tune......

First things first.....make it run..

This is just my opinion, and what I would do, totally up to you as to how you work it out....

T,
The IAT is mounted on the back of the K&N airfilter which is clamed to the tb. I will look into the scale of the IATs.
Thanks for the input
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Old Dec 10, 2012 | 07:29 PM
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Originally Posted by 99MUSTANG5.3L
Are you sure that your fuel pressure is good?
Well I thought it was because I had put a gauge on it. However my brother just called and the mechanic with a good scanner has been working on it now. He said the MAP sensor is showing bad and that the fuel pump is kicking out. This is all second hand, but he said something about I did not have the fuel pump wired into my oil pressure gauge and the computer was telling the pump to shut off since there wasn't a oil pressure signal. I am not real sure what is going on at this point, but I will find out. I simply just wired the fuel pump up to a relay with the fuel pump wire from the computer being the signal to open and close the fuel pump relay. I will post more info as I find out more. Thanks for all the input.
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Old Dec 11, 2012 | 10:44 AM
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I had very similar problems and I found I had the O2 sensor connectors swapped side to side. I plugged them into the correct sides and the care ran perfect after that.
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Old Dec 11, 2012 | 02:42 PM
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Originally Posted by 99VetteFRC
I had very similar problems and I found I had the O2 sensor connectors swapped side to side. I plugged them into the correct sides and the care ran perfect after that.
I had the same exact thing. I didn't realize that the ECU knew which side was which.
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Old Dec 11, 2012 | 06:00 PM
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Originally Posted by 99MUSTANG5.3L
I had the same exact thing. I didn't realize that the ECU knew which side was which.
I don't think I have swapped them, but I will double check. I have the one that is wrapped in the loom with the VSS going to the drive side O2. Thanks for the input.
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Old Dec 11, 2012 | 07:40 PM
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When I swapped them the car made engine run full rich on one side and full lean on the other. It would run fine long enough to warm up but when O2s reached temp and it went into closed loop, the car would run bad and have no full throttle and rough idle and a host of other running issues. As soon as figured it out and switched them it instantly ran perfect.
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