Fan relay wiring
I'm putting the electric fans from a 2000 f body into a 2003 silverado. I have the ecm pinned, I have the fans mounted, and I've enabled the fans in the tune, I just want to know how to wire the relays so the fans work like in a stock vehicle....both kick on low, and both kick on high, not one high/one low. The truck does not have AC so that isn't a factor. Thanks.
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Use a voltage drop calculator to determine the necessary wire size: http://www.calculator.net/voltage-drop-calculator.html
Should drop less than 1V, maybe aim for .25V or less.
The wires (your circled arrows) would correspond to relay connection(s) 30 - high current input to relay. 87 is the output. 85 and 86 are the switch triggers where normally 86 is 12V+ and 85 is ground. The computer will output the ground to drive the relay trigger.
Somewhere around 40 amps you may need to step up to a larger (heavier duty) relay than a normal Bosch cube relay.
Doug
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Either way, I'm going to finish it tonight and I'll post what I did. I think it's right, but I want to make sure.
I joined the outputs from the fan control relays at a Busbar mounted near the fan. The 12V+ outputs (87) from the relays are connected there. Your relay outputs will connect to the various fan speed inputs.
You could use an isolated busbar(s) to tie the two fans' inputs together.
BTW - the relays look to be wired in parallel, not series. Not trying to knit pick, just use correct terminology. series and parallel electrically are very different.
You could also tie the large, heavy gauge / high amp wire from 12V+ source to a busbar for the multiple relay inputs (on #30 circuits) That might help clean things up. I like Blue Sea Systems marine-grade busbars.
Hope the info helps.
Doug




